Mitigating IDVC thermal deformation with mechanical constraint for reliable ID minimum gap operation

Premature activation of the insertion device (ID) minimum-gap limit switches was observed during beamline commissioning at the Advanced Photon Source Upgrade (APSU). This issue was traced to vertical deformation of the insertion device vacuum chamber (IDVC) due to temperature differences with its strongback. Direct measurements of temperature and vertical displacement of IDVC in a selected sector of the APS storage ring confirmed this effect, and simulations successfully reproduced the thermal deformation mechanism. To address the issue, we developed a simple mechanical constraint to limit the vertical displacement, rather than actively compensating for the temperature difference through enhanced heat transfer. This paper reports the investigations, proposed mechanical solution, simulation, and measurement validation after its installation. Post-installation tests successfully demonstrated its effectiveness, allowing the IDs to reach the minimum gap without triggering the limit switch.

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Publication Details

Journal
JACOW
Published
2026-01-29
DOI
https://doi.org/10.18429/jacow-napac2025-mop061
Primary Topic
Particle Accelerators and Free-Electron Lasers
Type
article
Field-Weighted Citation Impact
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Mitigating IDVC thermal deformation with mechanical constraint for reliable ID minimum gap operation

John TerHAAR, Aric Donnelly, Maofei Qian, Joseph Xu et al.
JACOW
Particle Accelerators and Free-Electron Lasers
article

Mitigating IDVC thermal deformation with mechanical constraint for reliable ID minimum gap operation

John TerHAAR, Aric Donnelly, Maofei Qian, Joseph Xu, Jie Liu, Wei Li, Yinghu Piao
article en

Abstract

Premature activation of the insertion device (ID) minimum-gap limit switches was observed during beamline commissioning at the Advanced Photon Source Upgrade (APSU). This issue was traced to vertical deformation of the insertion device vacuum chamber (IDVC) due to temperature differences with its strongback. Direct measurements of temperature and vertical displacement of IDVC in a selected sector of the APS storage ring confirmed this effect, and simulations successfully reproduced the thermal deformation mechanism. To address the issue, we developed a simple mechanical constraint to limit the vertical displacement, rather than actively compensating for the temperature difference through enhanced heat transfer. This paper reports the investigations, proposed mechanical solution, simulation, and measurement validation after its installation. Post-installation tests successfully demonstrated its effectiveness, allowing the IDs to reach the minimum gap without triggering the limit switch.

JACOW
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Particle Accelerators and Free-Electron Lasers
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