AI-Enabled System-of-Systems Decision Support: BIM-Integrated AI-LCA for Resilient and Sustainable Fiber-Reinforced Façade Design

Sustainable and resilient communities increasingly rely on interdependent, data-driven building systems where material choices, energy performance, and lifecycle impacts must be optimized jointly. This study presents a digital-twin-ready, system-of-systems (SoS) decision-support framework that integrates BIM-enabled building energy simulation with an AI-enhanced lifecycle assessment (AI-LCA) pipeline to optimize fiber-reinforced concrete (FRC) façade systems for smart buildings. Conventional LCA is often inventory-driven and static, limiting its usefulness for SoS decision making under operational variability. To address this gap, we develop machine learning surrogate models (Random Forests, Gradient Boosting, and Artificial Neural Networks) to perform a dual prediction of façade mechanical performance and lifecycle indicators (CO2 emissions, embodied energy, and water use), enabling a rapid exploration of design alternatives. We fuse experimental FRC measurements, open environmental inventories, and BIM-linked energy simulations into a unified dataset that captures coupled material–building behavior. The models achieve high predictive performance (up to 99.2% accuracy), and feature attribution identifies the fiber type, volume fraction, and curing regime as key drivers of lifecycle outcomes. Scenario analyses show that optimized configurations reduce embodied carbon while improving energy-efficiency trajectories when propagated through BIM workflows, supporting carbon-aware and resilient façade selection. Overall, the framework enables scalable SoS optimization by providing fast, coupled predictions for façade design decisions in smart built environments.