Defect Generation and Detection Strategy for Tempered Glass in Sample-Scarce Scenarios
To address the challenge of defect detection in tempered glass panel production rising from sample scarcity, this paper proposes a few-shot detection methodology that integrates an enhanced Stable Diffusion model with Mask R-CNN. Specifically, the approach utilizes a Mask Encoder to optimize the Stable Diffusion architecture, employing the Structural Similarity Index Measure (SSIM) to evaluate sample quality. This process generates high-fidelity virtual samples to construct a hybrid dataset for training data augmentation. Furthermore, a resource isolation strategy is adopted to facilitate online detection using an improved semi-supervised Mask R-CNN framework. Experimental results demonstrate that the proposed scheme effectively resolves detection difficulties for eight defect types, including edge chipping and scratches. The method achieves an mAP50 of 81.5%, representing a nearly 47% improvement over baseline methods relying solely on real samples, thereby realizing high-precision and high-efficiency industrial defect detection.
Authors
- Kai Hou
- Guangchun Xiao (ORCID: https://orcid.org/0000-0001-7509-3553)
- Fei Wang
- Jing-Fang Yang
- Peng Zhang
- Xiang-Feng Liu
- Run-Ze Fan
Institutions
- Qilu University of Technology (CN)
- Taishan University (CN)
- Shandong Academy of Sciences (CN)
Publication Details
- Journal
- Information
- Published
- 2026-01-28
- DOI
- https://doi.org/10.3390/info17020122
- Primary Topic
- Industrial Vision Systems and Defect Detection
- Type
- article
- Field-Weighted Citation Impact
- 0.00
Funders
- Shandong Academy of Sciences
- Qilu University of Technology
- Key Technology Research and Development Program of Shandong