Defect Generation and Detection Strategy for Tempered Glass in Sample-Scarce Scenarios

To address the challenge of defect detection in tempered glass panel production rising from sample scarcity, this paper proposes a few-shot detection methodology that integrates an enhanced Stable Diffusion model with Mask R-CNN. Specifically, the approach utilizes a Mask Encoder to optimize the Stable Diffusion architecture, employing the Structural Similarity Index Measure (SSIM) to evaluate sample quality. This process generates high-fidelity virtual samples to construct a hybrid dataset for training data augmentation. Furthermore, a resource isolation strategy is adopted to facilitate online detection using an improved semi-supervised Mask R-CNN framework. Experimental results demonstrate that the proposed scheme effectively resolves detection difficulties for eight defect types, including edge chipping and scratches. The method achieves an mAP50 of 81.5%, representing a nearly 47% improvement over baseline methods relying solely on real samples, thereby realizing high-precision and high-efficiency industrial defect detection.

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Published
2026-01-28
DOI
https://doi.org/10.3390/info17020122
Primary Topic
Industrial Vision Systems and Defect Detection
Type
article
Field-Weighted Citation Impact
0.00

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article

Defect Generation and Detection Strategy for Tempered Glass in Sample-Scarce Scenarios

Kai Hou, Guangchun Xiao, Fei Wang, Jing-Fang Yang et al.
Information
Industrial Vision Systems and Defect Detection
article

Defect Generation and Detection Strategy for Tempered Glass in Sample-Scarce Scenarios

Kai Hou, Guangchun Xiao, Fei Wang, Jing-Fang Yang, Peng Zhang, Xiang-Feng Liu, Run-Ze Fan
article en

Abstract

To address the challenge of defect detection in tempered glass panel production rising from sample scarcity, this paper proposes a few-shot detection methodology that integrates an enhanced Stable Diffusion model with Mask R-CNN. Specifically, the approach utilizes a Mask Encoder to optimize the Stable Diffusion architecture, employing the Structural Similarity Index Measure (SSIM) to evaluate sample quality. This process generates high-fidelity virtual samples to construct a hybrid dataset for training data augmentation. Furthermore, a resource isolation strategy is adopted to facilitate online detection using an improved semi-supervised Mask R-CNN framework. Experimental results demonstrate that the proposed scheme effectively resolves detection difficulties for eight defect types, including edge chipping and scratches. The method achieves an mAP50 of 81.5%, representing a nearly 47% improvement over baseline methods relying solely on real samples, thereby realizing high-precision and high-efficiency industrial defect detection.

InformationVol. 17(2)
Qilu University of Technology (CN), Taishan University (CN), Shandong Academy of Sciences (CN)
Shandong Academy of Sciences, Qilu University of Technology, Key Technology Research and Development Program of Shandong
Decent work and economic growth, Industry, innovation and infrastructure
Openalex Percentile: Top 76%
Industrial Vision Systems and Defect Detection
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Defect Generation and Detection Strategy for Tempered Glass in Sample-Scarce Scenarios — Kai Hou, Guangchun Xiao, et al. · Information (2026) | TGRS Research Map | TGRS