Utilization of Demolition Waste for Concrete Aggregate

The construction industry is a major consumer of natural resources and a significant source of CO2 emissions. Although numerous studies have addressed cement reduction through supplementary materials, the replacement of natural aggregates has received less attention despite its high environmental relevance. Practical application of recycled aggregate concrete remains limited due to complex classification and testing requirements. This study investigates the use of locally crushed construction and demolition waste as aggregate for new structural concrete with minimal on-site preparation. The goal was to maximize recycled material utilization while ensuring adequate performance. Demolition materials from normal- and high-strength concrete, 3D-printed concrete, and fired clay bricks were crushed using jaw and impact crushers, and the entire particle size curve was incorporated into new mixtures. Two compositions were tested: 50% and 75% recycled aggregate combined with natural quartz sand, without increasing cement content. Compressive strength and density were evaluated at 28 and 90 days. High-strength concrete waste provided strengths close to the reference mixture, while normal concrete and brick aggregates resulted in lower but still structural-grade concretes. The strengths achieved ranged between 35 MPa and 73 MPa, which is between 48% and 98% of the reference value, respectively. A linear relationship was found between density and compressive strength, enabling estimation from simple measurements. The results confirm that uncontaminated demolition waste can be efficiently reused on site with limited testing, supporting circular construction and reduced environmental impact.