Synchronous Optimization of Structural Parameters and Roller Profiling Parameters for High-Speed and Heavy-Duty Oil-Lubricated Cylindrical Roller Bearings

Addressing the challenge of optimizing the fatigue life of cylindrical roller bearings under high-speed and heavy-duty conditions, a collaborative multi-parameter optimization design method is proposed. First, a novel five-parameter profiling equation is introduced to overcome the limitations of traditional profiling methods based on the elastohydrodynamic lubrication property of the roller–raceway contact pair. Second, a nonlinear constrained optimization model that comprehensively considers key bearing structural parameters and the new profiling characteristics is constructed. In this model, the fatigue life is taken as the direct optimization objective, and geometric constraints, strength conditions, and lubrication performance are contained. Finally, using a NU2218E cylindrical roller bearing as the study case, the synchronous optimization achieved about a 196% enhancement in fatigue life over that of optimizing structural or profiling parameters alone. The proposed multi-parameter collaborative optimization framework and the innovative profiling approach provide new technical approaches and theoretical foundations for the design of high-performance rolling bearings.