Flow Prediction and Simulation Analysis of Thermoplastic Composites PA6 Hot Moulding Resin

This study characterised the hot-press forming process of long carbon fibre PA6 materials using laminates prepared from UD-CA708A prepregs manufactured by Nanjing Special Plastic Composites Materials Co., Ltd. In order to investigate the resin flow behaviour during the hot compression moulding process, a unified model integrating the material forming and resin flow sequences was established by Lagrangian and Eulerian discretization methods. Simultaneous measurements by rotational and torsional rheometers revealed that in-plane fibre flow dominated, and the long carbon fibre PA6 material showed anisotropic behaviour. The anisotropic viscosity tensor principal model was used to characterise this anisotropy, the parameters of which were determined experimentally by the rheometer. Based on these findings, a unified modelling approach for material forming and resin flow was developed and applied to simulation analysis. The validity of the anisotropic viscosity intrinsic model and the unified simulation framework is verified by integrating the rheological analysis, in-mold analysis, and evaluation of the microstructure and mechanical properties of the moulded specimens, which provides a technical framework and a strategy for the application of the model in complex geometries.