Design of a Wireless Monitoring System for Cooling Efficiency of Grid-Forming SVG

The grid-forming static var generator (SVG) is a key device that supports the stable operation of power grids with a high penetration of renewable energy. The cooling efficiency of its forced water-cooling system directly determines the reliability of the entire unit. However, existing wired monitoring methods suffer from complex cabling and limited capacity to provide a full perception of the water-cooling condition. To address these limitations, this study develops a wireless monitoring system based on multi-source information fusion for real-time evaluation of cooling efficiency and early fault warning. A heterogeneous wireless sensor network was designed and implemented by deploying liquid-level, vibration, sound, and infrared sensors at critical locations of the SVG water-cooling system. These nodes work collaboratively to collect multi-physical field data—thermal, acoustic, vibrational, and visual information—in an integrated manner. The system adopts a hybrid Wireless Fidelity/Bluetooth (Wi-Fi/Bluetooth) networking scheme with electromagnetic interference-resistant design to ensure reliable data transmission in the complex environment of converter valve halls. To achieve precise and robust diagnosis, a three-layer hierarchical weighted fusion framework was established, consisting of individual sensor feature extraction and preliminary analysis, feature-level weighted fusion, and final fault classification. Experimental validation indicates that the proposed system achieves highly reliable data transmission with a packet loss rate below 1.5%. Compared with single-sensor monitoring, the multi-source fusion approach improves the diagnostic accuracy for pump bearing wear, pipeline micro-leakage, and radiator blockage to 98.2% and effectively distinguishes fault causes and degradation tendencies of cooling efficiency. Overall, the developed wireless monitoring system overcomes the limitations of traditional wired approaches and, by leveraging multi-source fusion technology, enables a comprehensive assessment of cooling efficiency and intelligent fault diagnosis. This advancement significantly enhances the precision and reliability of SVG operation and maintenance, providing an effective solution to ensure the safe and stable operation of both grid-forming SVG units and the broader power grid.