Variable Cable Stiffness Effects on Force Control Performance in Cable-Driven Robotic Actuators

Cable-driven robotic systems are widely used in applications requiring lightweight structures, large workspaces, and accurate force regulation. In such systems, the mechanical behavior of cable-driven actuators is strongly influenced by the elastic properties of the cable, transmission elements, and supporting structure, leading to an effective stiffness that varies with pretension, applied load, cable length, and operating conditions. These stiffness variations have a direct impact on force control performance but are often implicitly treated or assumed constant in control-oriented studies. This paper investigates the effects of operating-point-dependent (incremental) cable stiffness on actuator-level force control performance in cable-driven robotic systems. The analysis is conducted at the level of an individual cable-driven actuator to isolate local mechanical effects from global robot dynamics. Mechanical stiffness is characterized within a limited elastic domain through local linearization around stable operating points, avoiding the assumption of global linear behavior over the entire force range. Variations in effective stiffness induced by changes in pretension, load, and motion regime are analyzed through numerical simulations and experimental tests performed on a dedicated test bench. The results demonstrate that stiffness variations significantly affect force tracking accuracy, dynamic response, and disturbance sensitivity, even when controller structure and tuning parameters remain unchanged.