Integrated Evaluation of Ship Performance and Emission Reduction in Solid Oxide Fuel Cell–Based Hybrid Marine Systems

This study presents a first-of-its-kind investigation into retrofitting domestic vessels with a novel hybrid system integrating a Solid Oxide Fuel Cell (SOFC) and an Internal Combustion Engine (ICE). Using a Lake Ferry and an Island Ferry as case studies, three power-sharing scenarios (10–20% SOFC contribution) were examined for cruise and port operations. The results show that increasing the SOFC power share enhances overall system efficiency, reducing daily fuel energy consumption by up to 9% while achieving SOFC efficiencies of 58–60% in port. The design analysis confirms the physical retrofit feasibility for both vessels, with all scenarios occupying 72–92% of available machinery space. However, increasing the SOFC share from 10% to 15–20% raised total system weight by 10–20% and volume by 12–27%. Economically, the system demonstrates strong viability for high-utilization vessels, with Levelized Cost of Energy (LCOE) values of 236–248 EUR/MWh, while the sensitivity analysis highlights the SOFC capital cost as the dominant economic driver. Environmentally, the hybrid system achieves annual CO2 reductions of 46–51% and NOx reductions of 51–62% compared to conventional diesel systems, with zero NOx emissions in port. The SOFC-ICE hybrid system proves to be a robust transitional pathway for maritime decarbonization, particularly for vessels with significant port-side operating hours.