Experimental Study on Strain Evolution of Grouted Rock Mass with Inclined Fractures Using Digital Image Correlation

To address the depletion of shallow coal resources, mining activities have progressed to greater depths, where rock masses contain numerous fractures due to complex geological conditions, making grouting reinforcement essential for ensuring stability. Using digital image correlation, this study investigated the strain evolution characteristics of grouted fractured specimens of three rock types—mudstone, coal–rock, and sandstone—under uniaxial compression. Analysis of the strain evolution process focused on two typical fracture inclinations of 0° and 60°, while examination of the peak strain characteristics covered five inclinations, namely 0°, 15°, 30°, 45°, and 60°. The findings indicate that the mechanical response varies systematically with lithology and fracture inclination. The post-peak curves differ significantly among rock types: coal–rock shows a gentle descent, mudstone exhibits a rapid strength drop but higher residual strength, and sandstone is characterized by “serrated” fluctuations. The failure mode transitions from tensile splitting at a horizontal inclination of 0° to shear failure at inclinations of 15°, 30°, 45°, and 60°. Strain nephograms corresponding to the peak stress point D reveal sharp, band-shaped zones of strain localization. The maximum principal strain exhibits a non-monotonic trend, first increasing and then decreasing with increasing inclination angle. For grouted coal–rock and sandstone, the peak values of 47.47 and 45.00 occur at α = 45°. In contrast, grouted mudstone reaches a maximum value of 26.80 at α = 30°, indicating its lower susceptibility to damage. The study systematically clarifies the strain evolution behavior of grouted fractured rock masses, providing a theoretical basis for evaluating the effectiveness of reinforcement and predicting failure mechanisms. Crucially, the findings highlight mudstone’s role as a high-integrity medium and the particular vulnerability of horizontal fractures, offering direct guidance for the targeted grouting design in stratified rock formations.