Fault Diagnosis Method for Reciprocating Compressors Based on Spatio-Temporal Feature Fusion

Reciprocating compressors, which serve as core equipment in the petrochemical and natural gas transmission sectors, operate under prolonged variable loads and high-frequency impact conditions. Critical components, such as valves and piston rings, are prone to failure. Existing fault diagnosis methods suffer from inadequate spatio-temporal feature extraction and neglect spatio-temporal correlations. To address this, this paper proposes a spatio-temporal feature fusion-based fault diagnosis method for reciprocating compressors. This method constructs a spatio-temporal feature fusion model (STFFM) comprising three principal modules: First, a spatio-temporal feature extraction module employing a multi-layered stacked bidirectional gated recurrent unit (BiGRU) with batch normalisation to uncover temporal dependencies in long-term sequence data. A graph structure is constructed via k-nearest neighbours (KNN), and an enhanced graph isomorphism network (GIN) is integrated to capture spatial domain fault information variations. Second, the spatio-temporal bidirectional attention-gated fusion module employs a bidirectional multi-head attention mechanism to enhance temporal and spatial features. It incorporates a cross-modal gated update mechanism and learnable weight parameters to dynamically retain the highly discriminative features. Third, the classification output module enhances the model's generalisation capability through multi-layer fully connected layers and regularisation design. Research findings demonstrate that this approach effectively integrates spatio-temporal coupled fault features, achieving an average accuracy of 99.14% on an experimental dataset. This provides an effective technical pathway for the precise identification of faults in the critical components of reciprocating compressors.

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Publication Details

Journal
Sensors
Published
2026-01-25
DOI
https://doi.org/10.3390/s26030798
Primary Topic
Refrigeration and Air Conditioning Technologies
Type
article
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article

Fault Diagnosis Method for Reciprocating Compressors Based on Spatio-Temporal Feature Fusion

Jinjiang Wang, Haibo Xu, Fengli Zhang, Xiaogang Qin et al.
Sensors
Refrigeration and Air Conditioning Technologies
article

Fault Diagnosis Method for Reciprocating Compressors Based on Spatio-Temporal Feature Fusion

Jinjiang Wang, Haibo Xu, Fengli Zhang, Xiaogang Qin, Lixiang Duan, Weizheng An, Xiaolong Ji
article en

Abstract

Reciprocating compressors, which serve as core equipment in the petrochemical and natural gas transmission sectors, operate under prolonged variable loads and high-frequency impact conditions. Critical components, such as valves and piston rings, are prone to failure. Existing fault diagnosis methods suffer from inadequate spatio-temporal feature extraction and neglect spatio-temporal correlations. To address this, this paper proposes a spatio-temporal feature fusion-based fault diagnosis method for reciprocating compressors. This method constructs a spatio-temporal feature fusion model (STFFM) comprising three principal modules: First, a spatio-temporal feature extraction module employing a multi-layered stacked bidirectional gated recurrent unit (BiGRU) with batch normalisation to uncover temporal dependencies in long-term sequence data. A graph structure is constructed via k-nearest neighbours (KNN), and an enhanced graph isomorphism network (GIN) is integrated to capture spatial domain fault information variations. Second, the spatio-temporal bidirectional attention-gated fusion module employs a bidirectional multi-head attention mechanism to enhance temporal and spatial features. It incorporates a cross-modal gated update mechanism and learnable weight parameters to dynamically retain the highly discriminative features. Third, the classification output module enhances the model's generalisation capability through multi-layer fully connected layers and regularisation design. Research findings demonstrate that this approach effectively integrates spatio-temporal coupled fault features, achieving an average accuracy of 99.14% on an experimental dataset. This provides an effective technical pathway for the precise identification of faults in the critical components of reciprocating compressors.

SensorsVol. 26(3)
China University of Petroleum, Beijing (CN)
Reduced inequalities
Openalex Percentile: Top 77%
Refrigeration and Air Conditioning Technologies
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Fault Diagnosis Method for Reciprocating Compressors Based on Spatio-Temporal Feature Fusion — Jinjiang Wang, Haibo Xu, et al. · Sensors (2026) | TGRS Research Map | TGRS