A Compact Heat Sink Compatible with a Ka-Band Gyro-TWT with Non-Superconducting Magnets

This paper presents a thermal management solution for a Ka-band gyrotron traveling wave tube (gyro-TWT) with non-superconducting magnets. At present, the miniaturization and non-superconductivity of gyro-TWT have become a trend, but miniaturization leads to a significant increase in power density and a severe limitation in heat sink volume, which critically limits power capacity. To address this challenge, a joint microwave–thermal management evaluation model is used to investigate the heat transfer process and identify the crucial factors constraining the power capacity. A cylindrical heat sink with narrow rectangular grooves is introduced. Based on this, the cooling efficiency has been enhanced through structural optimization. The beam–wave interaction, electrothermal conversion, and heat conduction processes of the interaction circuit are analyzed. The compact heat sink achieves a 1.2-fold increase in coolant utilization and reduces the overall volume by 27.4%. Meanwhile, this heat sink improves the cooling performance and power capability of the gyro-TWT effectively. At 29 GHz, the gyro-TWT achieves a pulse power of 150 kW. Simulation results show that the maximum temperature is 348 °C at a 45% duty cycle, reduced by 159 °C. The power capacity of the Ka-band gyro-TWT increases by 40.6%.