Mechanical Behavior and Pollutant Stabilization of Modified Basalt Fiber-Reinforced Bio-Cemented Phosphogypsum

To facilitate the large-scale recycling of phosphogypsum (PG) as a construction material and mitigate the environmental safety concerns associated with its stockpiling or discharge, this study proposes an innovative approach. The method employs modified (acid-treated) basalt fibers (MBF) synergistically combined with microbially induced carbonate precipitation (MICP) technology for PG solidification. This synergistic MBF–MICP treatment not only enhances the strength and further improves the toughness of the solidified PG but also effectively immobilizes heavy metals within the PG matrix. Bacterial attachment tests conducted on fibers subjected to various pretreatment conditions revealed that the maximum bacterial adhesion occurred on fibers treated with a 1 mol/L acid concentration for 2 h at 40 °C. However, MICP mineralization experiments performed on these pretreated fibers determined the optimal pretreatment conditions for mineralization efficiency to be an acid concentration of 0.93 mol/L, a treatment duration of 0.96 h, and a temperature of 30 °C. Unconfined compressive strength (UCS) tests and calcium carbonate content measurements identified the optimal reinforcement parameters for MBF–MICP-solidified PG as a fiber length of 9 mm and a fiber dosage of 0.4%. Furthermore, comparative analysis demonstrated that the UCS and toughness of MBF–MICP-solidified PG were superior to those of bio-cemented PG specimens treated with unmodified fibers or without any fiber reinforcement. It was found by scanning electron microscopy that there was an obvious phosphogypsum particle-fiber-calcium carbonate precipitation interface in the sample, and the fiber had a bridging effect. Finally, heavy metal leaching tests conducted on the solidified PG confirmed that the leached heavy metal concentrations were below the detection limit, complying with national discharge standards.