Three-robot system for efficient large-aperture mirror lapping

Modern optical systems prioritize precision and resolution, increasing demand for large-aperture mirrors. To enhance manufacturing efficiency, we propose a multi-robot collaborative optical manufacturing technology utilizing the Preston equation. Our study correlates the rotational speed of lapping tools with material removal. For a 1450 mm diameter mirror, the process achieved a 61.96% reduction in total manufacturing time to 52 hours over eight cycles. The surface quality within the central 90% aperture was simultaneously improved, with the PV value decreasing from 80.14λ to 5.42λ (λ = 632.8 nm) and the RMS value decreasing from 8.19λ to 0.75λ.. These findings confirm that the three-robot system effectively shortens manufacturing time, providing insights for advancing intelligent optical manufacturing and enhancing production capabilities..

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Publication Details

Journal
Optics Express
Published
2026-01-23
DOI
https://doi.org/10.1364/oe.587175
Primary Topic
Advanced Surface Polishing Techniques
Type
article
Field-Weighted Citation Impact
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article

Three-robot system for efficient large-aperture mirror lapping

Longxiang Li, Xuejun Zhang, Hao Chen, Ling Xiong et al.
Optics Express
Advanced Surface Polishing Techniques
article

Three-robot system for efficient large-aperture mirror lapping

Longxiang Li, Xuejun Zhang, Hao Chen, Ling Xiong, Qianlong Feng, Qiang Cheng, Xingchang Li
article en

Abstract

Modern optical systems prioritize precision and resolution, increasing demand for large-aperture mirrors. To enhance manufacturing efficiency, we propose a multi-robot collaborative optical manufacturing technology utilizing the Preston equation. Our study correlates the rotational speed of lapping tools with material removal. For a 1450 mm diameter mirror, the process achieved a 61.96% reduction in total manufacturing time to 52 hours over eight cycles. The surface quality within the central 90% aperture was simultaneously improved, with the PV value decreasing from 80.14λ to 5.42λ (λ = 632.8 nm) and the RMS value decreasing from 8.19λ to 0.75λ.. These findings confirm that the three-robot system effectively shortens manufacturing time, providing insights for advancing intelligent optical manufacturing and enhancing production capabilities..

Optics ExpressVol. 34(3)
Chinese Academy of Sciences (CN), Advanced Optical Systems (United States) (US), University of Chinese Academy of Sciences (CN)
Industry, innovation and infrastructure
Openalex Percentile: Top 80%
Advanced Surface Polishing Techniques
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