Machine Learning for Predictive Maintenance Applications in Industrial Equipment and Manufacturing Processes

Utilization of predictive maintenance, backed by machine learning, has made a difference in monitoring industrial equipment and manufacturing, cutting down on downtime, improving operational efficiency, and ensuring safety. However, current systems suffer limitations, including lack of real-time deployment, low scalability, significant computation footprints, security vulnerabilities and low interpretability. We present a novel, scalable explainable AI based predictive maintenance framework integrating lightweight deep learning models, federated learning, blockchain secure storage and adaptive self-learning mechanisms. With the application of edge AI computing, interpretable machine learning methods, and real-time industrial data processing, the proposed study realizes a cost-effective, secure, and scalable predictive maintenance solution. A practical and innovative solution for minimizing failures and enhancing manufacturing efficiency involving sustainable smart industrial approaches can be achieved by validating the proposed model in real-world industrial environments.

Authors

Publication Details

Journal
Springer Link (Chiba Institute of Technology)
Published
2025-03-25
DOI
https://doi.org/10.1051/itmconf/20257601008/pdf
Primary Topic
Machine Fault Diagnosis Techniques
Type
article
Field-Weighted Citation Impact
0.00
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article

Machine Learning for Predictive Maintenance Applications in Industrial Equipment and Manufacturing Processes

Tandra Nagarjuna, K. H. Preethi, Dokku Durga Bhavani, Ravi Varma R et al.
Springer Link (Chiba Institute of Technology)
Machine Fault Diagnosis Techniques
article

Machine Learning for Predictive Maintenance Applications in Industrial Equipment and Manufacturing Processes

Tandra Nagarjuna, K. H. Preethi, Dokku Durga Bhavani, Ravi Varma R, Pradeep H, Senthil Kumar S
article en

Abstract

Utilization of predictive maintenance, backed by machine learning, has made a difference in monitoring industrial equipment and manufacturing, cutting down on downtime, improving operational efficiency, and ensuring safety. However, current systems suffer limitations, including lack of real-time deployment, low scalability, significant computation footprints, security vulnerabilities and low interpretability. We present a novel, scalable explainable AI based predictive maintenance framework integrating lightweight deep learning models, federated learning, blockchain secure storage and adaptive self-learning mechanisms. With the application of edge AI computing, interpretable machine learning methods, and real-time industrial data processing, the proposed study realizes a cost-effective, secure, and scalable predictive maintenance solution. A practical and innovative solution for minimizing failures and enhancing manufacturing efficiency involving sustainable smart industrial approaches can be achieved by validating the proposed model in real-world industrial environments.

Springer Link (Chiba Institute of Technology)
Industry, innovation and infrastructure
Openalex Percentile: Top 33%
Machine Fault Diagnosis Techniques
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