A stable high-humidity bubbler design to supply steam for solid oxide electrolysis cells

A stable steam supply is required for the operation of solid oxide electrolysis cells. Heated water bubblers are the most common method due to the simplicity and inherent safety of the method, however, several design challenges hinder effective implementation. Here, a stable and validated bubbler design is presented, capable of achieving very high steam concentrations, relatively high flow rates, and continuous operation. A piping and instrumentation diagram and bill of materials are provided to enable easy duplication. Critical design parameters are discussed, including safety considerations and materials requirements, which are applicable to any bubbler design. The practical implementation of bubblers is also presented, including methods to prevent condensation instability and reduce backpressure to achieve a stable steam supply. The 3″ x 6″ (7.6 cm × 15.2 cm) bubbler achieves up to 98% steam balance hydrogen at 200 sccm and up to 1 slpm at 96% steam.

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Publication Details

Journal
Frontiers in Energy Research
Published
2026-01-22
DOI
https://doi.org/10.3389/fenrg.2025.1640596
Primary Topic
Advancements in Solid Oxide Fuel Cells
Type
article
Field-Weighted Citation Impact
0.00

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article

A stable high-humidity bubbler design to supply steam for solid oxide electrolysis cells

Joshua Gomez, Micah J. Casteel, Jeremy Hartvigsen, Dong Ding et al.
Frontiers in Energy Research
Advancements in Solid Oxide Fuel Cells
article

A stable high-humidity bubbler design to supply steam for solid oxide electrolysis cells

Joshua Gomez, Micah J. Casteel, Jeremy Hartvigsen, Dong Ding, Konner Cutts, Nicholas Kane
article en

Abstract

A stable steam supply is required for the operation of solid oxide electrolysis cells. Heated water bubblers are the most common method due to the simplicity and inherent safety of the method, however, several design challenges hinder effective implementation. Here, a stable and validated bubbler design is presented, capable of achieving very high steam concentrations, relatively high flow rates, and continuous operation. A piping and instrumentation diagram and bill of materials are provided to enable easy duplication. Critical design parameters are discussed, including safety considerations and materials requirements, which are applicable to any bubbler design. The practical implementation of bubblers is also presented, including methods to prevent condensation instability and reduce backpressure to achieve a stable steam supply. The 3″ x 6″ (7.6 cm × 15.2 cm) bubbler achieves up to 98% steam balance hydrogen at 200 sccm and up to 1 slpm at 96% steam.

Frontiers in Energy ResearchVol. 13
Idaho National Laboratory (US)
U.S. Department of Energy, Office of Nuclear Energy, Idaho Operations Office, U.S. Department of Energy, Hydrogen and Fuel Cell Technologies Office
Affordable and clean energy
Openalex Percentile: Top 81%
Advancements in Solid Oxide Fuel Cells
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