Ultrafast 60‐Second Synthesis of Meter‐Scale Ni‐based Catalysts via Phosphomolybdic Acid Complexation for Durable Seawater Oxidation at 1 A cm <sup>−2</sup>
Direct seawater electrolysis offers a sustainable pathway for hydrogen production, yet the development of cost-effective catalysts with high activity, durability, and scalable preparation remains challenging. Here, we report a mild interfacial synergistic etching strategy that enables the rapid fabrication of efficient oxygen evolution catalysts. Nickel foam is controllably etched by phosphomolybdic acid (PMA) and trace Fe<sup>3 +</sup>, yielding meter-scale catalysts (60-Fe-PMA/NF) within 60 s at room temperature. The synergistic incorporation of iron and the dynamic leaching-reabsorption of phosphomolybdate in alkaline media promote rapid surface reconstruction, enhancing chloride corrosion resistance and impurity tolerance. As a result, 60-Fe-PMA/NF exhibits superior stability under harsh seawater electrolysis conditions. In a zero-gap electrolyzer, it operates steadily for more than 270 h at 1.0 A cm<sup>-2</sup> in alkaline seawater (1 M KOH + seawater). This work demonstrates a scalable, low-cost strategy for constructing robust OER catalysts, advancing practical seawater electrolysis toward sustainable hydrogen production.
Authors
- L. K. Li (ORCID: https://orcid.org/0000-0001-5250-7928)
- Xianhang Huang
- Yi Wang (ORCID: https://orcid.org/0000-0003-2455-2988)
- Hang Zhang (ORCID: https://orcid.org/0000-0001-7972-8763)
- Yeqing Liu
- Yingyao Li
- Luyu Chen
Institutions
- South China University of Technology (CN)
Publication Details
- Journal
- Small
- Published
- 2026-01-21
- DOI
- https://doi.org/10.1002/smll.202513251
- Citations
- 1
- Primary Topic
- Electrocatalysts for Energy Conversion
- Type
- article
- Field-Weighted Citation Impact
- 9.79