Ultrafast 60‐Second Synthesis of Meter‐Scale Ni‐based Catalysts via Phosphomolybdic Acid Complexation for Durable Seawater Oxidation at 1 A cm <sup>−2</sup>

Direct seawater electrolysis offers a sustainable pathway for hydrogen production, yet the development of cost-effective catalysts with high activity, durability, and scalable preparation remains challenging. Here, we report a mild interfacial synergistic etching strategy that enables the rapid fabrication of efficient oxygen evolution catalysts. Nickel foam is controllably etched by phosphomolybdic acid (PMA) and trace Fe<sup>3 +</sup>, yielding meter-scale catalysts (60-Fe-PMA/NF) within 60 s at room temperature. The synergistic incorporation of iron and the dynamic leaching-reabsorption of phosphomolybdate in alkaline media promote rapid surface reconstruction, enhancing chloride corrosion resistance and impurity tolerance. As a result, 60-Fe-PMA/NF exhibits superior stability under harsh seawater electrolysis conditions. In a zero-gap electrolyzer, it operates steadily for more than 270 h at 1.0 A cm<sup>-2</sup> in alkaline seawater (1 M KOH + seawater). This work demonstrates a scalable, low-cost strategy for constructing robust OER catalysts, advancing practical seawater electrolysis toward sustainable hydrogen production.

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Publication Details

Journal
Small
Published
2026-01-21
DOI
https://doi.org/10.1002/smll.202513251
Citations
1
Primary Topic
Electrocatalysts for Energy Conversion
Type
article
Field-Weighted Citation Impact
9.79
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article

Ultrafast 60‐Second Synthesis of Meter‐Scale Ni‐based Catalysts via Phosphomolybdic Acid Complexation for Durable Seawater Oxidation at 1 A cm −2

L. K. Li, Xianhang Huang, Yi Wang, Hang Zhang et al.
1 citations
Small
Electrocatalysts for Energy Conversion
9.79
article

Ultrafast 60‐Second Synthesis of Meter‐Scale Ni‐based Catalysts via Phosphomolybdic Acid Complexation for Durable Seawater Oxidation at 1 A cm −2

L. K. Li, Xianhang Huang, Yi Wang, Hang Zhang, Yeqing Liu, Yingyao Li, Luyu Chen
article en
1 citations

Abstract

Direct seawater electrolysis offers a sustainable pathway for hydrogen production, yet the development of cost-effective catalysts with high activity, durability, and scalable preparation remains challenging. Here, we report a mild interfacial synergistic etching strategy that enables the rapid fabrication of efficient oxygen evolution catalysts. Nickel foam is controllably etched by phosphomolybdic acid (PMA) and trace Fe<sup>3 +</sup>, yielding meter-scale catalysts (60-Fe-PMA/NF) within 60 s at room temperature. The synergistic incorporation of iron and the dynamic leaching-reabsorption of phosphomolybdate in alkaline media promote rapid surface reconstruction, enhancing chloride corrosion resistance and impurity tolerance. As a result, 60-Fe-PMA/NF exhibits superior stability under harsh seawater electrolysis conditions. In a zero-gap electrolyzer, it operates steadily for more than 270 h at 1.0 A cm<sup>-2</sup> in alkaline seawater (1 M KOH + seawater). This work demonstrates a scalable, low-cost strategy for constructing robust OER catalysts, advancing practical seawater electrolysis toward sustainable hydrogen production.

SmallVol. 22(14)
South China University of Technology (CN)
Openalex Percentile: Top 5%
Electrocatalysts for Energy Conversion
9.79
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Ultrafast 60‐Second Synthesis of Meter‐Scale Ni‐based Catalysts via Phosphomolybdic Acid Complexation for Durable Seawater Oxidation at 1 A cm <sup>−2</sup> — L. K. Li, Xianhang Huang, et al. · Small (2026) | TGRS Research Map | TGRS