Effects of Flight and Processing Parameters on UAS Image-Based Point Clouds for Plant Height Estimation

Point clouds and digital surface models (DSMs) derived from unmanned aircraft system (UAS) imagery are widely used for plant height estimation in plant phenotyping and precision agriculture. However, comprehensive evaluations across multiple crops, flight altitudes, and image overlaps are limited, restricting guidance for optimizing flight strategies. This study evaluated the effects of flight altitude, side and front overlap, and image processing parameters on point cloud generation and plant height estimation. UAS imagery was collected at four altitudes (30–120 m, corresponding to 0.5–2.0 cm ground sampling distance, GSD) with multiple side and front overlaps (67–94%) over a 2–ha field planted with corn, cotton, sorghum, and soybean on three dates across two growing seasons, producing 90 datasets. Orthomosaics, point clouds, and DSMs were generated using Pix4Dmapper, and plant height estimates were extracted from both DSMs and point clouds. Results showed that point clouds consistently outperformed DSMs across altitudes, overlaps, and crop types. Highest accuracy occurred at 60–90 m (1.0–1.5 cm GSD) with RMSE values of 0.06–0.10 m (R2 = 0.92–0.95) in 2019 and 0.07–0.08 m (R2 = 0.80–0.89) in 2022. Across multiple side and front overlap combinations at 60–120 m, reduced overlaps produced RMSE values comparable to full overlaps, indicating that optimized flight settings, particularly reduced side overlap with high front overlap, can shorten flight and processing time without compromising point cloud quality or height estimation accuracy. Pix4Dmapper processing parameters strongly affected 3D point cloud density (2–600 million points), processing time (1–16 h), and plant height accuracy (R2 = 0.67–0.95). These findings provide practical guidance for selecting UAS flight and processing parameters to achieve accurate, efficient 3D modeling and plant height estimation. By balancing flight altitude, image side and front overlap, and photogrammetric processing settings, users can improve operational efficiency while maintaining high-accuracy plant height measurements, supporting faster and more cost-effective phenotyping and precision agriculture applications.