Multi-Dimensional Assessment of Low-Carbon Engineering Cement-Based Composites Based on Rheological, Mechanical and Sustainability Factors

To address the high-carbon emissions associated with the large use of Portland cement (PC) in traditional engineered cementitious composites (ECCs) and the resource constraints on supplementary cementitious materials (SCMs), this study proposes a strategy combining limestone calcined clay cement (LC³) as a PC replacement with the incorporation of hybrid synthetic fibers to develop low-carbon, environmentally friendly ECCs. The fundamental properties of the LC³-ECC were tested, and a sustainability analysis was conducted. The experimental results show that an increase in water-to-binder ratio (W/B) or superplasticizer (SP) dosage significantly enhanced fluidity while reducing the yield stress and plastic viscosity. An LC³-ECC with a W/B of 0.25, 0.45% SP and 2% polyethylene fibers exhibited the best tensile performance, achieving an ultimate tensile strain of 8.40%. In contrast, an increase in polypropylene fiber led to a degradation in crack-resistant properties. In terms of sustainability, replacing the PC with LC³ significantly reduced carbon emissions by 19.1-20.8%, while the cost of the limestone calcined clay cement-polypropylene fiber (LC³-PP) was approximately 50% of that of the limestone calcined clay cement-polyvinyl alcohol fiber (LC³-PVA). Furthermore, an integrated evaluation framework encompassing rheological, mechanical and environmental factors was established using performance radar charts. The dataset on the performance results and the developed assessment framework provide a foundation for optimizing the mixture proportioning of LC³-ECC in practical engineering applications.