Advanced frugal methodology for accessible precision materials processing and characterization

• Frugal toolkits reduce sunk-cost risk, broaden access to early-stage validation, and support both resource-limited and well-funded labs. • Fan motor–based spin coating strategy implements uniform thin films at a significantly lower cost comparable to commercial systems. • Common tack enables reproducible nanoindentation, providing consistent localized mechanical property assessment. • Diamond cutter-patterned trenches effectively guide block copolymer self-assembly to form ultrafine patterns with dimensions comparable to those of high-cost optical lithography. Frugal science offers transformative potential by democratizing access to scientific research through the replacement of specialized, high-cost laboratory instruments with accessible, low-cost alternatives. In this study, we introduce three universal advanced frugal toolkit that enable the cost-effective validation of experimental concepts across diverse engineering disciplines. We demonstrate that a repurposed household fan motor functions as an effective spin-coater substitute, exhibiting angular velocity stability that yields thin films with uniformity and morphology comparable to commercial systems. Furthermore, we establish that a common tack can be employed for nanoindentation to induce reproducible localized plastic deformation, facilitating the reliable comparative assessment of surface mechanical properties. Additionally, we show that diamond cutter-scribed guide trenches on silicon substrates successfully direct the graphoepitaxy of block copolymers, producing highly ordered nanopatterns comparable to those achieved by advanced EUV lithography. These accessible advanced frugal methods preserve critical performance characteristics while significantly lowering financial and logistical barriers, thereby supporting rapid prototyping, risk-averse decision-making, and inclusive innovation in both resource-limited and well-funded research environments.

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Publication Details

Journal
Materials & Design
Published
2026-01-20
DOI
https://doi.org/10.1016/j.matdes.2026.115525
Primary Topic
Block Copolymer Self-Assembly
Type
article
Field-Weighted Citation Impact
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article

Advanced frugal methodology for accessible precision materials processing and characterization

Young Chun Ko, Jang Hwan Kim, Jun Hyun Park, Bong Hoon Kim et al.
Materials & Design
Block Copolymer Self-Assembly
article

Advanced frugal methodology for accessible precision materials processing and characterization

Young Chun Ko, Jang Hwan Kim, Jun Hyun Park, Bong Hoon Kim, Ho Jun Jin, Simon Kim, Su Eon Lee
article en

Abstract

• Frugal toolkits reduce sunk-cost risk, broaden access to early-stage validation, and support both resource-limited and well-funded labs. • Fan motor–based spin coating strategy implements uniform thin films at a significantly lower cost comparable to commercial systems. • Common tack enables reproducible nanoindentation, providing consistent localized mechanical property assessment. • Diamond cutter-patterned trenches effectively guide block copolymer self-assembly to form ultrafine patterns with dimensions comparable to those of high-cost optical lithography. Frugal science offers transformative potential by democratizing access to scientific research through the replacement of specialized, high-cost laboratory instruments with accessible, low-cost alternatives. In this study, we introduce three universal advanced frugal toolkit that enable the cost-effective validation of experimental concepts across diverse engineering disciplines. We demonstrate that a repurposed household fan motor functions as an effective spin-coater substitute, exhibiting angular velocity stability that yields thin films with uniformity and morphology comparable to commercial systems. Furthermore, we establish that a common tack can be employed for nanoindentation to induce reproducible localized plastic deformation, facilitating the reliable comparative assessment of surface mechanical properties. Additionally, we show that diamond cutter-scribed guide trenches on silicon substrates successfully direct the graphoepitaxy of block copolymers, producing highly ordered nanopatterns comparable to those achieved by advanced EUV lithography. These accessible advanced frugal methods preserve critical performance characteristics while significantly lowering financial and logistical barriers, thereby supporting rapid prototyping, risk-averse decision-making, and inclusive innovation in both resource-limited and well-funded research environments.

Materials & DesignVol. 262
Soongsil University (KR), Daegu Gyeongbuk Institute of Science and Technology (KR), Center for Integrated Smart Sensors (KR), Ajou University (KR)
Industry, innovation and infrastructure
Openalex Percentile: Top 84%
Block Copolymer Self-Assembly
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