Research on High-Temperature Resistant Bridging Composite Cement Slurry Technology for Deep Well Loss Circulation Control

Circulation is one of the most prevalent and severe complications during the drilling and completion of deep and ultra-deep wells, especially in fractured and karstic formations. In regions such as the Sichuan Basin, bottom-hole temperatures exceeding 200 °C, limited formation strength, and frequent lithological alternations significantly reduce the effectiveness of conventional granular materials under high-temperature and long open-hole conditions. Bridging-type plugging systems based on particle gradation or principles often exhibit low success rates due to fiber softening, rubber aging, and erosion-induced deterioration of the sealing structure. In this study, a high-temperature-resistant bridging composite system was developed to meet the extreme conditions in deep and ultra-deep wells. By incorporating temperature-resistant bridging particles and flexible reinforcing components, the slurry establishes a synergistic “bridging–filling–densification” sealing mechanism. Meanwhile, the combined use of retarders, fluid-loss reducers, and rheology modifiers ensures stable pumpability and adequate curing densification at 200 °C. Overall, the results provide new insights and experimental evidence for the design of high-temperature cement-based plugging materials, offering a promising approach for improving loss-control effectiveness and wellbore strengthening in complex intervals.

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Publication Details

Journal
Processes
Published
2026-01-20
DOI
https://doi.org/10.3390/pr14020364
Primary Topic
Drilling and Well Engineering
Type
article
Field-Weighted Citation Impact
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article

Research on High-Temperature Resistant Bridging Composite Cement Slurry Technology for Deep Well Loss Circulation Control

Qing Shi, Shengbin Zeng, Lei Pu, Chengjin Zhang et al.
Processes
Drilling and Well Engineering
article

Research on High-Temperature Resistant Bridging Composite Cement Slurry Technology for Deep Well Loss Circulation Control

Qing Shi, Shengbin Zeng, Lei Pu, Chengjin Zhang, Kun Zheng, Bin Feng, Biao Ma, Peng Xu, Zhengguo Zhao
article en

Abstract

Circulation is one of the most prevalent and severe complications during the drilling and completion of deep and ultra-deep wells, especially in fractured and karstic formations. In regions such as the Sichuan Basin, bottom-hole temperatures exceeding 200 °C, limited formation strength, and frequent lithological alternations significantly reduce the effectiveness of conventional granular materials under high-temperature and long open-hole conditions. Bridging-type plugging systems based on particle gradation or principles often exhibit low success rates due to fiber softening, rubber aging, and erosion-induced deterioration of the sealing structure. In this study, a high-temperature-resistant bridging composite system was developed to meet the extreme conditions in deep and ultra-deep wells. By incorporating temperature-resistant bridging particles and flexible reinforcing components, the slurry establishes a synergistic “bridging–filling–densification” sealing mechanism. Meanwhile, the combined use of retarders, fluid-loss reducers, and rheology modifiers ensures stable pumpability and adequate curing densification at 200 °C. Overall, the results provide new insights and experimental evidence for the design of high-temperature cement-based plugging materials, offering a promising approach for improving loss-control effectiveness and wellbore strengthening in complex intervals.

ProcessesVol. 14(2)
Yangtze University (CN), China National Petroleum Corporation (China) (CN)
PetroChina Company Limited, Yangtze University, CNPC Chuanqing Drilling Engineering Company Limited
Openalex Percentile: Top 84%
Drilling and Well Engineering
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Research on High-Temperature Resistant Bridging Composite Cement Slurry Technology for Deep Well Loss Circulation Control — Qing Shi, Shengbin Zeng, et al. · Processes (2026) | TGRS Research Map | TGRS