A Lightweight Audio Spectrogram Transformer for Robust Pump Anomaly Detection

Industrial pumps are critical components in manufacturing and process plants, where early acoustic anomaly detection is essential for preventing unplanned downtime and reducing maintenance costs. In practice, however, strong background noise, severe class imbalance between rare faults and abundant normal data, and the limited computing resources of edge devices make reliable deployment challenging. In this work, a lightweight Audio Spectrogram Transformer (Tiny-AST) is proposed for robust pump anomaly detection under imbalanced supervision. Building on the Audio Spectrogram Transformer, the internal Transformer encoder is redesigned by jointly reducing the embedding dimension, depth, and number of attention heads, and combined with a class frequency-based balanced sampling strategy and time–frequency masking augmentation. Experiments on the pump subset of the MIMII dataset across three SNR levels (−6 dB, 0 dB, 6 dB) demonstrate that Tiny-AST achieves an effective trade-off between computational efficiency and noise robustness. With 1.01 M parameters and 1.68 GFLOPs, it maintains superior performance under heavy noise (−6 dB) compared to ultra-lightweight CNNs (MobileNetV3) and offers significantly lower computational cost than standard compact baselines (ResNet18, EfficientNet-B0). Furthermore, comparisons highlight the performance gains of this lightweight supervised approach over traditional unsupervised benchmarks (e.g., autoencoders, GANs) by effectively leveraging scarce fault samples. These results indicate that a carefully designed lightweight Transformer, together with appropriate sampling and augmentation, can provide competitive acoustic anomaly detection performance while remaining suitable for deployment on resource-constrained industrial edge devices.

Authors

Institutions

Publication Details

Journal
Machines
Published
2026-01-19
DOI
https://doi.org/10.3390/machines14010114
Primary Topic
Anomaly Detection Techniques and Applications
Type
article
Field-Weighted Citation Impact
0.00
Controls
|||
ALL TIME
JAN
FEB
MAR
APR
MAY
JUN
JUL
AUG
SEP
OCT
article

A Lightweight Audio Spectrogram Transformer for Robust Pump Anomaly Detection

Yi-Horng Lai, Hangyu Zhang
Machines
Anomaly Detection Techniques and Applications
article

A Lightweight Audio Spectrogram Transformer for Robust Pump Anomaly Detection

Yi-Horng Lai, Hangyu Zhang
article en

Abstract

Industrial pumps are critical components in manufacturing and process plants, where early acoustic anomaly detection is essential for preventing unplanned downtime and reducing maintenance costs. In practice, however, strong background noise, severe class imbalance between rare faults and abundant normal data, and the limited computing resources of edge devices make reliable deployment challenging. In this work, a lightweight Audio Spectrogram Transformer (Tiny-AST) is proposed for robust pump anomaly detection under imbalanced supervision. Building on the Audio Spectrogram Transformer, the internal Transformer encoder is redesigned by jointly reducing the embedding dimension, depth, and number of attention heads, and combined with a class frequency-based balanced sampling strategy and time–frequency masking augmentation. Experiments on the pump subset of the MIMII dataset across three SNR levels (−6 dB, 0 dB, 6 dB) demonstrate that Tiny-AST achieves an effective trade-off between computational efficiency and noise robustness. With 1.01 M parameters and 1.68 GFLOPs, it maintains superior performance under heavy noise (−6 dB) compared to ultra-lightweight CNNs (MobileNetV3) and offers significantly lower computational cost than standard compact baselines (ResNet18, EfficientNet-B0). Furthermore, comparisons highlight the performance gains of this lightweight supervised approach over traditional unsupervised benchmarks (e.g., autoencoders, GANs) by effectively leveraging scarce fault samples. These results indicate that a carefully designed lightweight Transformer, together with appropriate sampling and augmentation, can provide competitive acoustic anomaly detection performance while remaining suitable for deployment on resource-constrained industrial edge devices.

MachinesVol. 14(1)
Xiamen University (CN)
Openalex Percentile: Top 84%
Anomaly Detection Techniques and Applications
AI Navigator

Ask Laika to Summarize, Analyze, and Connect papers live on the map.

Summarize Papers & Methodologies

Extract key findings, datasets, and comparative methods across publications.

Benchmark Rankings & Visual Analytics

Rank top research institutions, authors, funders, topics, and journals by Field-Weighted Citation Impact (FWCI) and paper volume with instant charts.

Connect Distant Disciplines

Bridge topological clusters on the map to find hidden collaborative intersections.