A Sustainable Circular Route for PET LDH Nanocomposites: Catalyst-Driven Polymerization and Depolymerization for a BHET-to-BHET Cycle

A sustainable circular pathway was developed for poly(ethylene terephthalate) (PET) nanocomposites through a catalyst-driven polymerization and depolymerization process. In this study, calcium dodecylbenzene sulfonate with n-butyl alcohol modified ZnAl layered double hydroxides (LDHs) were utilized as bifunctional catalysts to synthesize highly exfoliated PET/LDH nanocomposites via in situ polycondensation of bis(2-hydroxyethyl) terephthalate (BHET). The organic modification of LDHs expanded interlayer spacing, improved interfacial compatibility, and promoted uniform dispersion, leading to enhanced mechanical, thermal, and barrier properties. In the second stage, the pristine LDH catalyst efficiently depolymerized the prepared PET/LDH nanocomposites back into BHET through glycolysis, completing a closed-loop BHET-to-BHET cycle. This integrated strategy demonstrates the reversible catalytic functionality of LDHs in both polymerization and depolymerization, reducing metal contamination and energy demand. The proposed approach represents a sustainable route for designing recyclable high-performance PET nanocomposites aligned with the principles of green chemistry and circular material systems.