Modelling Heat Recovery System for Efficiency Enhancement in Alkaline Electrolyser

The global energy landscape is transitioning towards cleaner solutions, with hydrogen emerging as a key energy source. To unlock hydrogen’s potential, it is crucial to prioritize the development of a more efficient, cost-effective, and environmentally friendly production process. Enhancing the efficiency and scalability of these technologies will not only reduce their environmental impact but also accelerate the adoption of hydrogen as a viable alternative energy solution, fostering a cleaner and more sustainable future. This paper presents a study on simulating a heat recovery system in an alkaline electrolyser consisting of 30 cells, which integrates a plate heat exchanger to preheat the water entering the system, and assessing how it affects efficiency. The study uses a thermal model, employing the concept of lumped thermal capacitance, to analyze the impact of the heat recovery system utilization on the overall performance of the electrolyser. MATLAB/Simulink was used to simulate and provide a detailed visualization of how recovery systems affect the electrolyser’s efficiency. The results of the simulations confirmed that incorporating a heat recovery system significantly improves the efficiency of alkaline electrolysers up to 8%. The study provides a promising outlook for the future of hydrogen production, emphasizing the potential of waste heat recovery systems to make green hydrogen production more viable and sustainable.