Investigating the Role of Silica in Thermo-Oxidative Degradation of EPDM Recycled Composites for Applications in Building and Construction

This work investigates the structural, acoustic, and thermo-oxidative degradation behavior of elastomeric composites made from neat EPDM and recycled devulcanized EPDM (EPDMd) blends, both with and without silica (SiO₂). SiO₂ plays a complex role in degradation, possibly acting as a catalyst and also affecting the properties of the materials. Samples were subjected to accelerated degradation at 80 °C for 30 days. The characterization included the mechanical, spectroscopical (FTIR-ATR), thermal (TGA), and morphological (SEM) studies of the samples. Given EPDM's use in construction as a sound-absorber, its acoustic properties were also analyzed. The determination of the mechanical properties shows that the incorporation of SiO₂ improves the Young's modulus (YM), maintains the tensile strength (TS) at similar values, and causes a decrease in elongation at break (EB). The content of EPDMd slightly decreases both the TS and the EB and increases the YM. The thermo-oxidative degradation of the studied composites does not affect the TS values, but it increases the YM for the samples with and without SiO₂ for EPDMd contents higher than 40 phr, and decreases the EB for samples with and without SiO₂ for all EPDMd contents. The FTIR-ATR, TGA, and SEM results show that the addition of SiO₂ catalyzes the thermo-oxidative degradation process, while the EPDMd inhibits structural degradation. Migration of the ZnSt₂ included in the formulations to the surface is common in these elastomers. In this case, EPDMd forms microaggregates, which retain the exudation of ZnSt₂ crystals, especially in the non-degraded samples. The degraded samples present irregular structures, with microcavities, cracks, and occlusions, which increase the acoustic absorption mainly at frequencies below 1500 Hz.