Multiple Active Sites Engineering in Cu/γ‐Al <sub>2</sub> O <sub>3</sub> Catalyst Enables Selective Electrocatalytic CO <sub>2</sub> Reduction to Methane at High Rates

ABSTRACT The electrocatalytic reduction of CO 2 (CO 2 RR) to methane (CH 4 ) using renewable electricity represents a pivotal technology for closing the anthropogenic carbon cycle. However, achieving high CH 4 Faradaic efficiency at industrially relevant current density remains challenging. This is primarily due to the complex multiple adsorption, activation, and reaction steps for CH 4 production, in which each process needs to occur efficiently at its matching catalytic active sites, so the kinetic bottlenecks exceed the capacity of single or dual‐site catalysts. To address this, we engineered a Cu/Al‐based multi‐site heterogeneous electrocatalyst featuring atomically dispersed Cu clusters (1.5 wt.%) on a γ‐Al 2 O 3 matrix. Experimental and theoretical studies reveal that Cu and γ‐Al 2 O 3 sites predominantly serve as CO 2 (forming *CO) and H 2 O molecule (yielding *H) activation centers, respectively, whereas Cu/γ‐Al 2 O 3 interfacial sites primarily accelerate the *CO and *H coupling to form rate‐determining step intermediates (*CHO). The optimized Cu 1.5 wt.% /γ‐Al 2 O 3 multi‐site catalyst exhibited a high CH 4 Faradaic efficiency of 72% at the current density of 500 mA cm −2 , outperforming the reported Cu‐based single‐site and dual‐site catalysts. This study establishes combinatorial site engineering as a paradigm for overcoming scaling relations in multi‐step CO 2 hydrogenation, with broad applicability in catalyst design.

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Publication Details

Journal
Carbon Energy
Published
2026-01-15
DOI
https://doi.org/10.1002/cey2.70168
Primary Topic
CO2 Reduction Techniques and Catalysts
Type
article
Field-Weighted Citation Impact
0.00

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article

Multiple Active Sites Engineering in Cu/γ‐Al 2 O 3 Catalyst Enables Selective Electrocatalytic CO 2 Reduction to Methane at High Rates

Xiangke Zeng, Hongying Su, Kaili Yao, Yi Liu et al.
Carbon Energy
CO2 Reduction Techniques and Catalysts
article

Multiple Active Sites Engineering in Cu/γ‐Al 2 O 3 Catalyst Enables Selective Electrocatalytic CO 2 Reduction to Methane at High Rates

Xiangke Zeng, Hongying Su, Kaili Yao, Yi Liu, Xintao Zhou, Jieshu Zhou, Ke Li, Li Wang, Yunfei Zhi, Yongming Luo, Shaoyun Shan
article en

Abstract

ABSTRACT The electrocatalytic reduction of CO 2 (CO 2 RR) to methane (CH 4 ) using renewable electricity represents a pivotal technology for closing the anthropogenic carbon cycle. However, achieving high CH 4 Faradaic efficiency at industrially relevant current density remains challenging. This is primarily due to the complex multiple adsorption, activation, and reaction steps for CH 4 production, in which each process needs to occur efficiently at its matching catalytic active sites, so the kinetic bottlenecks exceed the capacity of single or dual‐site catalysts. To address this, we engineered a Cu/Al‐based multi‐site heterogeneous electrocatalyst featuring atomically dispersed Cu clusters (1.5 wt.%) on a γ‐Al 2 O 3 matrix. Experimental and theoretical studies reveal that Cu and γ‐Al 2 O 3 sites predominantly serve as CO 2 (forming *CO) and H 2 O molecule (yielding *H) activation centers, respectively, whereas Cu/γ‐Al 2 O 3 interfacial sites primarily accelerate the *CO and *H coupling to form rate‐determining step intermediates (*CHO). The optimized Cu 1.5 wt.% /γ‐Al 2 O 3 multi‐site catalyst exhibited a high CH 4 Faradaic efficiency of 72% at the current density of 500 mA cm −2 , outperforming the reported Cu‐based single‐site and dual‐site catalysts. This study establishes combinatorial site engineering as a paradigm for overcoming scaling relations in multi‐step CO 2 hydrogenation, with broad applicability in catalyst design.

Carbon Energy
Kunming University of Science and Technology (CN), Tianjin University (CN), Shanghai Jiao Tong University (CN)
National Natural Science Foundation of China, Tianjin University, Yunnan Provincial Science and Technology Department
Openalex Percentile: Top 88%
CO2 Reduction Techniques and Catalysts
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