Computational Study of Hybrid Propeller Configurations

This study presents the first computational investigation of hybrid propeller configurations that combine toroidal and conventional blade geometries. Using Delayed Detached Eddy Simulation (DDES) with the Shear Stress Transport (SST) k−ω model for flow analysis and the Ffowcs Williams and Hawkings (FW–H) formulation for aeroacoustic prediction, five hybrid propeller designs were evaluated: a baseline model and four variants with modified loop-element spacing. The results show that the V-Gap-S configuration achieves the highest figure of merit (FM), producing over 10% improvement in propeller performance relative to the baseline, while also exhibiting the lowest turbulence kinetic energy (TKE) levels across multiple radial planes. Aeroacoustic analysis reveals quadrupole-like directivity for primary tonal noise, primarily driven by blade tip–vortex interactions, with primary tonal noise strongly correlated with thrust. Broadband noise and overall sound pressure level (OASPL) exhibited dipole-like patterns, influenced by propeller torque and FM, respectively. Comparisons of surface pressure, vorticity, and time derivatives of acoustic pressure further elucidate the mechanisms linking blade spacing to aerodynamic loading and noise generation. The results demonstrate that aerodynamic performance and aeroacoustics are strongly coupled and that meaningful noise reduction claims require performance conditions to be matched.