A Seamless Mode Switching Control Method for Independent Metering Controlled Hydraulic Actuator

Hydraulic manipulators are vital for heavy-duty applications such as rescue robotics due to their high power density, yet these scenarios increasingly demand safe and compliant physical interaction. Impedance control is a key enabling technology for such capabilities. However, a significant challenge arises when implementing impedance control on Independent Metering Systems (IMS), which are widely adopted for their energy efficiency. The inherent multi-mode operation of IMS relies on discrete switching logic. Crucially, when mode switching occurs during physical interaction with the environment, the unpredictable external forces can trigger frequent and abrupt switching between operating modes (e.g., resistive and overrunning), leading to severe chattering. This phenomenon not only undermines the smooth interaction that impedance control aims to achieve but also jeopardizes overall system stability. To address this critical issue, this paper proposes a seamless control framework based on a Takagi–Sugeno (T-S) fuzzy model. Two premise variables based on the physical characteristics of the system are innovatively designed to make the rule division highly consistent with the dynamic nature of the system. Asymmetric membership functions are introduced to handle direction-dependent switching, with orthogonal functions ensuring logical exclusivity between extension and retraction, and smooth complementary functions enabling seamless transitions between resistance and overrunning modes. Experimental validation on a small hydraulic manipulator validates the effectiveness of the proposed method. The controller eliminates switching-induced instability and smooths velocity transitions, even under dynamic external force disturbances. This work provides a crucial solution for high-performance, stable hydraulic interaction control, paving the way for the application of hydraulic robots in complex and dynamic environments.