One‐Click Flow Transition Enables MnO <sub>2</sub> Crystal Phase Engineering for Enhanced Catalytic Oxidation of HMF to DFF

ABSTRACT Traditional microreactors are limited by fixed flow regimes, which restrict their multifunctional applications in both catalyst synthesis and the production of high value‐added chemicals. Here, we introduce a click‐activated microreactor that enables a rapid and facile transition between laminar and turbulent flow modes through a switch‐like mechanism. In the context of laminar flow conditions, the reactor successfully synthesizes α‐MnO 2 catalysts, characterized by their substantial surface area and abundance of oxygen vacancies, with a concurrent reduction in energy consumption of 68.6%. Conversely, when switched to turbulent mode via a “click‐switch” operation, the reactor enhances mass transfer, enabling the efficient selective oxidation of 5‑hydroxymethylfurfural (HMF) to 2,5‑diformylfuran (DFF), achieving a DFF yield of up to 23.8 mmol/g/h, which was beyond the yield limit of conventional thermocatalytic oxidation. This innovative design overcomes the conventional “Single‐Purpose Reactor” paradigm, providing a versatile platform for integrated chemical manufacturing.

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Publication Details

Journal
Advanced Functional Materials
Published
2026-01-13
DOI
https://doi.org/10.1002/adfm.202530861
Primary Topic
Catalysis for Biomass Conversion
Type
article
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article

One‐Click Flow Transition Enables MnO 2 Crystal Phase Engineering for Enhanced Catalytic Oxidation of HMF to DFF

Jialun He, X. Chen, Chao Yu, Juan Deng et al.
Advanced Functional Materials
Catalysis for Biomass Conversion
article

One‐Click Flow Transition Enables MnO 2 Crystal Phase Engineering for Enhanced Catalytic Oxidation of HMF to DFF

Jialun He, X. Chen, Chao Yu, Juan Deng, Danfeng Jiang, Yue Wang, Jun Lu, Yuanhai Su, Weidong Shi, Mengmeng Fu, Chensheng Wang, Yingguo Li, Qing Wang, Jiacheng Liu, Qian Wang
article en

Abstract

ABSTRACT Traditional microreactors are limited by fixed flow regimes, which restrict their multifunctional applications in both catalyst synthesis and the production of high value‐added chemicals. Here, we introduce a click‐activated microreactor that enables a rapid and facile transition between laminar and turbulent flow modes through a switch‐like mechanism. In the context of laminar flow conditions, the reactor successfully synthesizes α‐MnO 2 catalysts, characterized by their substantial surface area and abundance of oxygen vacancies, with a concurrent reduction in energy consumption of 68.6%. Conversely, when switched to turbulent mode via a “click‐switch” operation, the reactor enhances mass transfer, enabling the efficient selective oxidation of 5‑hydroxymethylfurfural (HMF) to 2,5‑diformylfuran (DFF), achieving a DFF yield of up to 23.8 mmol/g/h, which was beyond the yield limit of conventional thermocatalytic oxidation. This innovative design overcomes the conventional “Single‐Purpose Reactor” paradigm, providing a versatile platform for integrated chemical manufacturing.

Advanced Functional Materials
Nanjing Tech University (CN), Shanghai Jiao Tong University (CN), Jiangsu University of Science and Technology (CN)
Affordable and clean energy
Openalex Percentile: Top 89%
Catalysis for Biomass Conversion
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