Enhancing Li-S Battery Kinetics via Cation-Engineered Al3+/Fe3+-Substituted Co3O4 Spinels

Lithium-sulfur (Li-S) batteries promise high energy density and low cost but are hindered by polysulfide shuttling, sluggish redox kinetics, poor sulfur conductivity, and lithium dendrite formation. Here, a targeted cation-substitution strategy is applied to Co₃O₄ spinels by replacing octahedral Co³⁺ sites with trivalent Al³⁺ or Fe³⁺, generating Al₂CoO₄ and Fe₂CoO₄ with exclusively tetrahedral Co²⁺ sites. Structural characterizations confirm the reconstructed cationic environments, and electrochemical analyses show that both substituted spinels surpass pristine Co₃O₄ in LiPS adsorption and catalytic activity, with Al₂CoO₄ delivering the strongest LiPS binding, fastest Li⁺ transport, and most efficient redox conversion. As a result, Li-S cells equipped with Al₂CoO₄-modified separators exhibit an initial capacity of 1327.5 mAh g^-1 at 0.1C, maintain 883.3 mAh g^-1 after 200 cycles, and deliver 958.6 mAh g^-1 at 1C with an ultralow decay rate of 0.034% per cycle over 1000 cycles. These findings demonstrate that selective Co-site substitution effectively tailors spinel chemistry to boost polysulfide conversion kinetics, ion transport, and long-term cycling stability in high-performance Li-S batteries.