A Feasibility Enhancing Hybrid Learning Approach for Motion Planning for Manipulators in Manufacturing Setups

Abstract Industrial robots are widely used in diverse manufacturing environments. Nonetheless, how to enable robots to automatically plan trajectories for changing tasks presents a considerable challenge. Further complexities arise when robots operate within work cells alongside machines, humans, or other robots. This article presents a practical multilevel hybrid motion planning strategy combining operator demonstration-driven task-space planning with joint-space optimization that enforces key constraints such as reachability, joint limits, manipulability, and collision avoidance. The framework uses a supervisory agent to automatically switch between the planning modules, ensuring all generated robot trajectories are both feasible and suited for real manufacturing environments. Therefore, the derived hybrid motion planning policy generates a feasible trajectory that adheres to task constraints with simplistic demonstrations. Experimental validation in simulated and physical setups shows the approach reduces reconfiguration time and increases task success rates compared to conventional motion planning solutions.

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Publication Details

Journal
Journal of Manufacturing Science and Engineering
Published
2026-01-13
DOI
https://doi.org/10.1115/1.4070854
Primary Topic
Robot Manipulation and Learning
Type
article
Field-Weighted Citation Impact
0.00
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article

A Feasibility Enhancing Hybrid Learning Approach for Motion Planning for Manipulators in Manufacturing Setups

John Karigiannis, Tian Yu, Siddharth Singh, Qing Chang
Journal of Manufacturing Science and Engineering
Robot Manipulation and Learning
article

A Feasibility Enhancing Hybrid Learning Approach for Motion Planning for Manipulators in Manufacturing Setups

John Karigiannis, Tian Yu, Siddharth Singh, Qing Chang
article en

Abstract

Abstract Industrial robots are widely used in diverse manufacturing environments. Nonetheless, how to enable robots to automatically plan trajectories for changing tasks presents a considerable challenge. Further complexities arise when robots operate within work cells alongside machines, humans, or other robots. This article presents a practical multilevel hybrid motion planning strategy combining operator demonstration-driven task-space planning with joint-space optimization that enforces key constraints such as reachability, joint limits, manipulability, and collision avoidance. The framework uses a supervisory agent to automatically switch between the planning modules, ensuring all generated robot trajectories are both feasible and suited for real manufacturing environments. Therefore, the derived hybrid motion planning policy generates a feasible trajectory that adheres to task constraints with simplistic demonstrations. Experimental validation in simulated and physical setups shows the approach reduces reconfiguration time and increases task success rates compared to conventional motion planning solutions.

Journal of Manufacturing Science and EngineeringVol. 148(3)
General Electric (United States) (US), General Electric (Israel) (IL), University of Virginia (US)
Openalex Percentile: Top 88%
Robot Manipulation and Learning
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A Feasibility Enhancing Hybrid Learning Approach for Motion Planning for Manipulators in Manufacturing Setups — John Karigiannis, Tian Yu, et al. · Journal of Manufacturing Science and Engineering (2026) | TGRS Research Map | TGRS