High-Speed Microprocessor-Based Optical Instrumentation for the Detection and Analysis of Hydrodynamic Cavitation Downstream of an Additively Manufactured Nozzle

This study presents the development and validation of a high-speed optical data acquisition system for detecting and characterizing hydrodynamic cavitation downstream of a triangular nozzle. The system integrates a PIN photodiode, a transimpedance amplifier, and a high-sampling-rate microcontroller. Its performance was first evaluated using controlled sinusoidal signals, and statistical stability was assessed as a function of the number of acquired samples. Experiments were subsequently conducted in a converging–diverging conduit under biphasic flow conditions, where mean irradiance, standard deviation, and frequency spectra were analyzed downstream of the nozzle. The optical signal distributions revealed transitions in flow behavior associated with cavitation development, which were quantified through statistical metrics and spectral features. The Strouhal number was estimated from dominant frequencies extracted from the spectra, exhibiting a non-monotonic dependence on the Reynolds number, consistent with changes in flow structure and turbulence intensity. Spectral analysis further indicated frequency bands associated with energy transfer across turbulent scales and bubble dynamics. Overall, the results demonstrate that the proposed optical system constitutes a viable and non-intrusive methodology for detecting and characterizing cavitation intensity in a way that complements other optical and acoustic methods.