Research on Gait Planning for Wind Turbine Blade Climbing Robots Based on Variable-Cell Mechanisms

To address the complex surface curvature, massive dimensions, and variable pitch angles of wind turbine blades, this paper proposes a climbing robot design based on a variable-cell mechanism. By dynamically adjusting the support span and body posture, the robot adapts to the geometric features of different blade regions, enabling stable and efficient non-destructive inspection operations. Two reconfigurable configurations-a planar quadrilateral and a regular hexagon-are proposed based on the geometric characteristics of different blade regions. The configuration switching conditions and multi-leg cooperative control mechanisms are investigated. Through static stability margin analysis, the stable gait space and maximum stride length for each configuration are determined, optimizing the robot's motion performance on surfaces with varying curvature. Simulation and experimental results demonstrate that the proposed multi-configuration gait planning strategy exhibits excellent adaptability and climbing stability across segments of varying curvature. This provides a theoretical foundation and methodological support for the engineering application of robots in wind turbine blade maintenance.

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Publication Details

Journal
Sensors
Published
2026-01-13
DOI
https://doi.org/10.3390/s26020547
Primary Topic
Soft Robotics and Applications
Type
article
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article

Research on Gait Planning for Wind Turbine Blade Climbing Robots Based on Variable-Cell Mechanisms

Mingyang Shao, Guanyu Wang, Hao Lu, Wei Zhang
Sensors
Soft Robotics and Applications
article

Research on Gait Planning for Wind Turbine Blade Climbing Robots Based on Variable-Cell Mechanisms

Mingyang Shao, Guanyu Wang, Hao Lu, Wei Zhang
article en

Abstract

To address the complex surface curvature, massive dimensions, and variable pitch angles of wind turbine blades, this paper proposes a climbing robot design based on a variable-cell mechanism. By dynamically adjusting the support span and body posture, the robot adapts to the geometric features of different blade regions, enabling stable and efficient non-destructive inspection operations. Two reconfigurable configurations-a planar quadrilateral and a regular hexagon-are proposed based on the geometric characteristics of different blade regions. The configuration switching conditions and multi-leg cooperative control mechanisms are investigated. Through static stability margin analysis, the stable gait space and maximum stride length for each configuration are determined, optimizing the robot's motion performance on surfaces with varying curvature. Simulation and experimental results demonstrate that the proposed multi-configuration gait planning strategy exhibits excellent adaptability and climbing stability across segments of varying curvature. This provides a theoretical foundation and methodological support for the engineering application of robots in wind turbine blade maintenance.

SensorsVol. 26(2)
Tianjin University of Science and Technology (CN), Yanshan University (CN)
Affordable and clean energy
Openalex Percentile: Top 89%
Soft Robotics and Applications
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