Influence of Y and Ca Micro-Alloying and Citric Acid on the Discharge Behavior of AZ31 Mg Alloys for Mg–Air Batteries

This study examined cast AZ31 magnesium alloy and its variant containing micro-alloying elements of Y and Ca (AZXW alloy), evaluating their potential as anode materials in magnesium–air batteries. The AZXW alloy was fabricated via two manufacturing techniques: casting and extrusion. The synergistic influence of Y and Ca, in conjunction with the production procedure, on the microstructure, electrochemical characteristics, and anodic discharge behavior of the examined alloys was investigated. The addition of Y and Ca results in the formation of secondary phases that affect grain size, particle size, and distribution, as well as the electrochemical performance and discharge properties of the Mg–air battery constructed for this study, over 24 h or until fully discharged. This work demonstrates the potential to enhance discharge performance and electrochemical behavior by adjusting the aqueous electrolyte solution in the battery through the incorporation of Citric Acid (C.A) at varying concentrations. The incorporation of citric acid into the aqueous electrolyte improves battery stability and specific energy as long as citric acid is present in the solution. Magnesium hydroxide (Mg(OH)2) begins to form on the anode surface as its concentration progressively decreases due to complexation with dissolved magnesium ions. This diminishes the effective anode area over time, ultimately resulting in the distinctive “knee-type” collapse characteristic of electrolytes containing citric acid.