Binder-Free Earth-Based Building Material with the Compressive Strength of Concrete

The construction industry consumes a substantial amount of resources. The associated environmental degradation and accelerating biodiversity loss highlight the urgent need for sustainable building materials that can match the performance of conventional alternatives. The objective of this experimental study was to investigate a fully reused, binder-free earth-based material that remains recyclable after its useful life. The material consists of smectite-rich excavation earth and processed demolition waste in a 2:1 ratio, which was compacted under high pressures and subsequently tested to evaluate its mechanical properties. Cylindrical specimens were fabricated via double-ended uniaxial compaction at pressures ranging from 12.5 to 100 MPa and consolidation times between 1 s and 30 min. They were then tested for their compressive strength and water durability. The findings indicate a strong positive correlation between compaction pressure, density, and compressive strength. A compressive strength of 19.2 MPa was reached by specimens that were compacted at 100 MPa for 30 min, achieving values comparable to standard C20/25 concrete. Despite an increase in strength, water durability decreased with increasing compaction pressure but improved with higher molding water content, possibly due to changes in the microstructure. The findings confirm that compressed earth can reach similar compressive strength to conventional materials with a significantly smaller ecological footprint.