Thermomechanical Performance of Ambient-Cured Fly Ash Geopolymers Under Fire Exposure: Role of Activator Type and Mix Design

Fly ash–based geopolymers have emerged as a promising alternative to ordinary Portland cement, offering high mechanical strength and reduced environmental footprint. However, they are often limited by significant shrinkage and strength degradation when subjected to elevated temperatures. To enhance their thermomechanical performance and thermal stability, this study investigates the effects of mix proportioning parameters, alkali activator type, and thermal shock on performance deterioration. Compressive strength was evaluated for sodium- and potassium-activated fly ash geopolymer composites as a function of alkaline activator (AA) ratios, both under ambient curing and after exposure to the ISO 834 standard fire curve for 1 and 2 h. Volume change, mass loss, and density variation were analysed to interpret mechanical behaviour and relate it to structural transformations, while XRF, XRD, SEM, and particle size distribution were employed for material characterisation. Results indicate that rapid temperature changes, whether from thermal shock or high fire-heating rates, induced notable additional thermal degradation. Sodium activation achieved the highest compressive strength retention of 145% at one hour of firing, while potassium activation showed superior thermal stability with delayed densification, reaching 154% strength retention at two hours. Furthermore, SiO2/M2O ratio exerted the strongest influence on both mechanical and thermomechanical performance. Overall, the findings highlight that the activator type, SiO2/M2O ratio, and rapid temperature changes collectively exert strong control over the thermomechanical and thermophysical response of fly ash geopolymers at elevated temperatures.