Design and Implementation of Battery Charger Using Buck Converter in Constant Current and Voltage Modes for Educational Experiment Kits

This study presents a modular battery charging system based on a DC–DC buck converter with proportional–integral (PI) control, developed to support hands-on learning in power electronics education. In response to the need for flexible experimental platforms, the system is designed to bridge theoretical concepts of power conversion and control with practical implementation. The proposed setup employs cascaded current and voltage control loops to achieve constant current (CC) and constant voltage (CV) charging modes, while its modular hardware architecture allows modification of key parameters such as inductance, capacitance, and circuit topology. The control algorithms are implemented on a microcontroller, and real-time data acquisition is integrated using the ThingSpeak platform for monitoring system behaviour. Experimental results show that the current control loop recovers to its reference value within approximately 6 ms under abrupt load variations, whereas the voltage control loop settles within approximately 15 ms, demonstrating stable closed-loop performance. In addition, the system successfully charges a 12 V lead-acid battery following a standard CC–CV charging profile. Overall, the proposed experiment kit provides an effective educational platform and a practical basis for further exploration of battery charging strategies and power converter control.

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Publication Details

Journal
Symmetry
Published
2026-01-13
DOI
https://doi.org/10.3390/sym18010147
Primary Topic
Advanced Battery Technologies Research
Type
article
Field-Weighted Citation Impact
0.00

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article

Design and Implementation of Battery Charger Using Buck Converter in Constant Current and Voltage Modes for Educational Experiment Kits

Alongkorn Pirayawaraporn, Pokkrong Vongkoon, Chaowanan Jamroen
Symmetry
Advanced Battery Technologies Research
article

Design and Implementation of Battery Charger Using Buck Converter in Constant Current and Voltage Modes for Educational Experiment Kits

Alongkorn Pirayawaraporn, Pokkrong Vongkoon, Chaowanan Jamroen
article en

Abstract

This study presents a modular battery charging system based on a DC–DC buck converter with proportional–integral (PI) control, developed to support hands-on learning in power electronics education. In response to the need for flexible experimental platforms, the system is designed to bridge theoretical concepts of power conversion and control with practical implementation. The proposed setup employs cascaded current and voltage control loops to achieve constant current (CC) and constant voltage (CV) charging modes, while its modular hardware architecture allows modification of key parameters such as inductance, capacitance, and circuit topology. The control algorithms are implemented on a microcontroller, and real-time data acquisition is integrated using the ThingSpeak platform for monitoring system behaviour. Experimental results show that the current control loop recovers to its reference value within approximately 6 ms under abrupt load variations, whereas the voltage control loop settles within approximately 15 ms, demonstrating stable closed-loop performance. In addition, the system successfully charges a 12 V lead-acid battery following a standard CC–CV charging profile. Overall, the proposed experiment kit provides an effective educational platform and a practical basis for further exploration of battery charging strategies and power converter control.

SymmetryVol. 18(1)
Ubon Ratchathani University (TH), King Mongkut's University of Technology North Bangkok (TH)
King Mongkut's University of Technology North Bangkok
Openalex Percentile: Top 90%
Advanced Battery Technologies Research
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