Study on Desulfurized Crumb Rubber–Modified Epoxy Asphalt

Epoxy asphalt, as a thermosetting material, has received increasing attention due to its outstanding mechanical properties and durability. However, its insufficient low-temperature resistance, limited toughness, and relatively high material cost still restrict its large-scale application in pavement engineering. To improve its low-temperature performance and reduce construction costs, this study investigates the low-temperature behavior of epoxy asphalt modified with desulfurized crumb rubber. In this study, a functional additive, hereafter referred to as WJFL (a laboratory-designated organic disulfide-based rubber plasticizer), was incorporated during the preparation of the desulfurized rubber–asphalt binder to enhance the curing rate of the modified epoxy asphalt. The addition of WJFL promotes the devulcanization and activation of rubber powder, enhancing the overall performance of the modified epoxy asphalt. When the desulfurized rubber content is 20%, WJFL additive dosage is 2%, and asphalt content is 300% of epoxy resin mass, the modified epoxy asphalt not only meets the specification requirements but also exhibits excellent low-temperature crack resistance and improved economic efficiency. The addition of crumb rubber increased tensile strength by 15.38% and elongation at break by 17.24%. Furthermore, WJFL additive increased tensile strength by 80% and elongation at break by 25% when WJFL content was increased from 0% to 2%. Additionally, optimizing the asphalt-to-epoxy ratio, with asphalt content increased from 100% to 300%, resulted in an 80% increase in tensile strength and a 28.57% improvement in elongation at break. Moreover, desulfurized crumb rubber modification enhanced the low-temperature stiffness modulus, highlighting better performance in cold regions. Relaxation tests conducted at −10 °C, −15 °C, −20 °C, and −25 °C show that the modified epoxy asphalt has significant potential for use in pavement surfacing, particularly in cold climates.