Fault Diagnosis of Gearbox Bearings Based on Multi-Feature Fusion Dual-Channel CNN-Transformer-CAM

As a core component of the gearbox, bearings are crucial to the stability and reliability of the transmission system. However, dynamic variations in operating conditions and complex noise interference present limitations for existing fault diagnosis methods in processing non-stationary signals and capturing complex features. To address the aforementioned challenges, this paper proposes a bearing fault diagnosis method based on a multi-feature fusion dual-channel CNN-Transformer-CAM framework. The model cross-fuses the two-dimensional feature images from Gramian Angular Difference Field (GADF) and Generalized S Transform (GST), preserving complete time–frequency domain information. First, a dual-channel parallel convolutional structure is employed to separately sample the generalized S-transform (GST) maps and the Gramian Angular Difference Field (GADF) maps, enriching fault information from different dimensions and effectively enhancing the model’s feature extraction capability. Subsequently, a Transformer structure is introduced at the backend of the convolutional neural network to strengthen the representation and analysis of complex time–frequency features. Finally, a cross-attention mechanism is applied to dynamically adjust features from the two channels, achieving adaptive weighted fusion. Test results demonstrate that under conditions of noise interference, limited samples, and multiple operating states, the proposed method can effectively achieve the accurate assessment of bearing fault conditions.

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Publication Details

Journal
Machines
Published
2026-01-13
DOI
https://doi.org/10.3390/machines14010092
Primary Topic
Machine Fault Diagnosis Techniques
Type
article
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article

Fault Diagnosis of Gearbox Bearings Based on Multi-Feature Fusion Dual-Channel CNN-Transformer-CAM

Zhenshui Li, Xiaoqiang Wang, Aobo Tan, Xiaolong Bai et al.
Machines
Machine Fault Diagnosis Techniques
article

Fault Diagnosis of Gearbox Bearings Based on Multi-Feature Fusion Dual-Channel CNN-Transformer-CAM

Zhenshui Li, Xiaoqiang Wang, Aobo Tan, Xiaolong Bai, Yonghui He, Lihai Chen
article en

Abstract

As a core component of the gearbox, bearings are crucial to the stability and reliability of the transmission system. However, dynamic variations in operating conditions and complex noise interference present limitations for existing fault diagnosis methods in processing non-stationary signals and capturing complex features. To address the aforementioned challenges, this paper proposes a bearing fault diagnosis method based on a multi-feature fusion dual-channel CNN-Transformer-CAM framework. The model cross-fuses the two-dimensional feature images from Gramian Angular Difference Field (GADF) and Generalized S Transform (GST), preserving complete time–frequency domain information. First, a dual-channel parallel convolutional structure is employed to separately sample the generalized S-transform (GST) maps and the Gramian Angular Difference Field (GADF) maps, enriching fault information from different dimensions and effectively enhancing the model’s feature extraction capability. Subsequently, a Transformer structure is introduced at the backend of the convolutional neural network to strengthen the representation and analysis of complex time–frequency features. Finally, a cross-attention mechanism is applied to dynamically adjust features from the two channels, achieving adaptive weighted fusion. Test results demonstrate that under conditions of noise interference, limited samples, and multiple operating states, the proposed method can effectively achieve the accurate assessment of bearing fault conditions.

MachinesVol. 14(1)
Henan University of Science and Technology (CN), Harbin Electric Corporation (China) (CN)
Openalex Percentile: Top 89%
Machine Fault Diagnosis Techniques
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