Early-Stage Biofilm Prevention Enabled by Rapid Microwave Waveguide Detection of Planktonic Microorganisms in Diesel Fuel

Many industrial sectors are concerned about microbiological contamination and the associated risk of microbiologically influenced corrosion (MIC). This applies in particular to the transmission and storage of fuels in the refining industry. Exceeding a certain level of these contaminants poses a serious risk to fuel quality and can cause storage and pipeline infrastructure corrosion. This situation requires an urgent evaluation of microorganism levels in the fuel to avert such detrimental consequences. Diesel fuels containing biofuel additives are particularly susceptible to these phenomena. Traditional detection methods are limited by low sensitivity, high costs, and long turnaround times, making them unsuitable for quick, on-site, and real-time detection and monitoring. A novel approach involves the application of microwave dielectric testing to quantify microbial load in diesel fuel. Microwave dielectric spectroscopy offers a non-destructive, label-free solution, providing rapid information on microorganism presence. Combined with chemometric techniques, it effectively estimates total microorganism counts in diesel fuel. Measurement in the X-band range (8.2–12.4 GHz) takes a few seconds. Calibration with known bacterial and fungal concentrations (103 to 107 CFU/mL) and principal component analysis (PCA) of the spectroscopic data allow for clear differentiation of contamination levels, categorizing them from acceptable to hazardous. The sensitivity limit of the proposed method corresponds to a bacterial concentration of 103 CFU/mL.