A Detection Method for Seeding Temperature in Czochralski Silicon Crystal Growth Based on Multi-Sensor Data Fusion

The Czochralski method is the dominant technique for producing power-electronics-grade silicon crystals. At the beginning of the seeding stage, an excessively high (or low) temperature at the solid-liquid interface can cause the time required for the seed to reach the specified length to be too long (or too short). However, the time taken for the seed to reach a specified length is strictly controlled in semiconductor crystal growth to ensure that the initial temperature is appropriate. An inappropriate initial temperature can adversely affect crystal quality and production yield. Accurately evaluating whether the current temperature is appropriate for seeding is therefore essential. However, the temperature at the solid-liquid interface cannot be directly measured, and the current manual evaluation method mainly relies on a visual inspection of the meniscus. Previous methods for detecting this temperature classified image features, lacking a quantitative assessment of the temperature. To address this challenge, this study proposed using the duration of the seeding stage as the target variable for evaluating the temperature and developed an improved multimodal fusion regression network. Temperature signals collected from a central pyrometer and an auxiliary pyrometer were transformed into time-frequency representations via wavelet transform. Features extracted from the time-frequency diagrams, together with meniscus features, were fused through a two-level mechanism with multimodal feature fusion (MFF) and channel attention (CA), followed by masking using spatial attention (SA). The fused features were then input into a random vector functional link network (RVFLN) to predict the seeding duration, thereby establishing an indirect relationship between multi-sensor data and the seeding temperature achieving a quantification of the temperature that could not be directly measured. Transfer comparison experiments conducted on our dataset verified the effectiveness of the feature extraction strategy and demonstrated the superior detection performance of the proposed model.