Drilling Performance Experiment and Working Load Modeling Calculation of Diamond Coring Bit

Diamond coring bits exhibit stable rock-breaking and coring processes as well as a long service life. However, when drilling in complex and challenging formations are characterized by high hardness, strong plasticity, and high abrasiveness, issues such as low rock-breaking efficiency, rapid failure, and shortened service life frequently occur. To prevent premature bit failure and enhance rock-breaking efficiency, this study investigated the effects of drilling pressure and rotational speed on rock-breaking performance through bench-scale experiments using typical rock samples. A total of 15 experimental groups were included in this study, with one independent trial performed for each group. ROP is calculated as the ratio of effective drilling depth to time consumed, and MSE is derived based on axial force, torque, and rock-breaking volume. The experimental results indicated that (1) sandstone is more sensitive to rotational speed, whereas limestone and dolomite are more sensitive to drilling pressure; (2) the minimum mechanical specific energy (MSE) of sandstone was achieved at a drilling pressure of 15 kN and rotational speed of 50 r/min; (3) limestone exhibited the lowest MSE at 10 kN drilling pressure and 50 r/min rotational speed; and (4) dolomite showed the minimum energy consumption at 10 kN drilling pressure and 25 r/min rotational speed. On this basis, this paper establishes a cutting mechanics model for single-crystal diamond and a working load calculation model for the entire bit, respectively. The cutting mechanics model for single-crystal diamond is re-established based on Hertzian contact theory and elastic-plastic deformation theory. The findings of this study are expected to provide a working load calculation method for diamond coring bits in typical complex and challenging drilling formations and offer technical support for the design of coring bit cutting structures and the development of customized new products. It should be noted that the conclusions of this study are limited to the experimental parameter range (drilling pressure: 5–15 kN; rotational speed: 25–80 r/min), and their applicability under higher load conditions requires further verification.