Functionalized carbon nanotubes for selective lithium recovery from spent lithium-ion batteries: a sustainable approach to resource recycling

The intensive use of lithium-ion batteries (LIBs) has led to a surge in battery waste, which is a valuable secondary resource for metal recovery. Discarded LIBs, rich in critical metals like lithium and cobalt, offer a concentrated and economically attractive source, addressing supply limitations and environmental protection. The current study presents a novel, low-cost method for selectively recovering lithium ions from both synthetic solutions and LIB waste. Using a newly created adsorbent, mesoporous carbon nanotubes functionalized with aminomethylenephosphonic acid (CNT-AMP), lithium ions were selectively extracted. Extensive characterization of the structural and functional features of CNT-AMP and/or CNT-AMP/Li was carried out utilizing a variety of techniques, including FT-IR, XPS, BET, magnetization investigations, TEM, <sup>1</sup>H-NMR, <sup>13</sup>C-NMR, and GC-MS. The ideal lithium recovery (299 mg g<sup>-1</sup>) was obtained at 500 mg L<sup>-1</sup> lithium ions, 0.08 g CNT-AMP, pH 12, 25 °C, and 100 minutes of contact time. The adsorption behavior was highly consistent with the Langmuir and D-R models, indicating that chemisorption is the primary driving force behind the process. In an ideal setting, the recovery procedure produced 99.5% pure lithium carbonate (Li<sub>2</sub>CO<sub>3</sub>), which is confirmed by XRD and SEM, with a recovery efficiency of 95.76%. The results demonstrate that CNT-AMP can be utilized as a high-performance adsorbent for the sustainable recovery of lithium as a valuable recycling metal from battery waste. This helps conserve resources and promote environmental sustainability.

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Publication Details

Journal
RSC Advances
Published
2026-01-01
DOI
https://doi.org/10.1039/d5ra07566a
Primary Topic
Extraction and Separation Processes
Type
article
Field-Weighted Citation Impact
0.00

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article

Functionalized carbon nanotubes for selective lithium recovery from spent lithium-ion batteries: a sustainable approach to resource recycling

Taha F. Hassanein, Mohamed Abdel‐Megid, Bahig M. Atia, Mohamed A. Gado et al.
RSC Advances
Extraction and Separation Processes
article

Functionalized carbon nanotubes for selective lithium recovery from spent lithium-ion batteries: a sustainable approach to resource recycling

Taha F. Hassanein, Mohamed Abdel‐Megid, Bahig M. Atia, Mohamed A. Gado, Haeam A. Abdelmonem, Mohamed E. Eissa, Mohamed F. Cheira
article en

Abstract

The intensive use of lithium-ion batteries (LIBs) has led to a surge in battery waste, which is a valuable secondary resource for metal recovery. Discarded LIBs, rich in critical metals like lithium and cobalt, offer a concentrated and economically attractive source, addressing supply limitations and environmental protection. The current study presents a novel, low-cost method for selectively recovering lithium ions from both synthetic solutions and LIB waste. Using a newly created adsorbent, mesoporous carbon nanotubes functionalized with aminomethylenephosphonic acid (CNT-AMP), lithium ions were selectively extracted. Extensive characterization of the structural and functional features of CNT-AMP and/or CNT-AMP/Li was carried out utilizing a variety of techniques, including FT-IR, XPS, BET, magnetization investigations, TEM, <sup>1</sup>H-NMR, <sup>13</sup>C-NMR, and GC-MS. The ideal lithium recovery (299 mg g<sup>-1</sup>) was obtained at 500 mg L<sup>-1</sup> lithium ions, 0.08 g CNT-AMP, pH 12, 25 °C, and 100 minutes of contact time. The adsorption behavior was highly consistent with the Langmuir and D-R models, indicating that chemisorption is the primary driving force behind the process. In an ideal setting, the recovery procedure produced 99.5% pure lithium carbonate (Li<sub>2</sub>CO<sub>3</sub>), which is confirmed by XRD and SEM, with a recovery efficiency of 95.76%. The results demonstrate that CNT-AMP can be utilized as a high-performance adsorbent for the sustainable recovery of lithium as a valuable recycling metal from battery waste. This helps conserve resources and promote environmental sustainability.

RSC AdvancesVol. 16(3)
Ain Shams University (EG), Imam Mohammad ibn Saud Islamic University (SA), Nuclear Materials Authority (EG), Helwan University (EG)
Al-Imam Muhammad Ibn Saud Islamic University
Responsible consumption and production
Openalex Percentile: Top 91%
Extraction and Separation Processes
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