Method for Machining Bevel Gears in Small-Series Production

In this paper, a method for machining bevel gears in small-scale production using the PowerMill CAM system has been discussed. The effect of thte tool diameter and various process strategies, namely, Flow Finishing, Parametric Offset, and Blade Finishing, on machining time has been determined. In this study, it has been found that for small batches, the Flow Finishing strategy is more effective, while as batch size increases, the Blade Finishing strategy becomes more efficient. A regression equation characterizing the dependence of machining time on the number of parts has been obtained. The obtained results can be used to optimize the manufacturing process of bevel gears.