Enhancing the thermal hydraulic performance on the air side of finned tube heat exchangers through superhydrophilic–superhydrophobic striped patterns

• A new finned tube heat exchanger (FTHE-SSSP) was proposed and designed. • The stripe-patterned surfaces with optimal performance were determined. • The effectiveness of the FTHE-SSSP in enhancing heat transfer was analysed. • The thermal hydraulic performance of FTHE-HHS was investigated. Condensate on fins deteriorates the air-side performance of finned tube heat exchangers (FTHEs) under wet conditions. To enhance the thermal hydraulic performance of FTHEs, a new finned tube heat exchanger with a superhydrophilic–superhydrophobic stripe pattern (FTHE-SSSP) is proposed by combining the advantages of superhydrophilic and superhydrophobic stripe surfaces in condensation heat transfer. Twelve superhydrophilic–superhydrophobic stripe pattern surfaces were designed by varying the stripe angle α and stripe width W , and heat and mass transfer models of the FTHE-SSSPs were established. The effects of different stripe patterns on the air-side performance of the FTHE-SSSPs were investigated numerically, and stripe-patterned surfaces with optimal performance were determined. Moreover, the effectiveness of the proposed FTHE-SSSPs in enhancing heat transfer was compared and analysed with that of a hydrophilic FTHE. The results show that the heat transfer factor j h and mass transfer factor j m of the FTHE-SSSP are more sensitive to the variation parameters of the stripe pattern when the stripe angle α is 60° or the stripe width W is 1 mm. The optimal combination pattern of α and W , in which the stripe angle α is 60° and the stripe width W is 1 mm, has the optimal thermal performance, and compared with the hydrophilic FTHE, its j h -factor, j m -factor and thermal–hydraulic performance j h / f 1/3 are improved by an average of 20.83 %, 21.77 % and 22.17 %, respectively. The friction factor f is reduced by an average of 1.11 %, and the dehumidification capacity per fin area is improved by an average of 12.18 % at different inlet air velocity, indicating that it has better air-side performance.

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Journal
Thermal Science and Engineering Progress
Published
2026-01-09
DOI
https://doi.org/10.1016/j.tsep.2026.104503
Primary Topic
Heat Transfer and Optimization
Type
article
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article

Enhancing the thermal hydraulic performance on the air side of finned tube heat exchangers through superhydrophilic–superhydrophobic striped patterns

Xiuxiu Zhang, Chen Jiang, Yong Guan, Zhiwei Li et al.
Thermal Science and Engineering Progress
Heat Transfer and Optimization
article

Enhancing the thermal hydraulic performance on the air side of finned tube heat exchangers through superhydrophilic–superhydrophobic striped patterns

Xiuxiu Zhang, Chen Jiang, Yong Guan, Zhiwei Li, Wentao Ye, Wanling Hu
article en

Abstract

• A new finned tube heat exchanger (FTHE-SSSP) was proposed and designed. • The stripe-patterned surfaces with optimal performance were determined. • The effectiveness of the FTHE-SSSP in enhancing heat transfer was analysed. • The thermal hydraulic performance of FTHE-HHS was investigated. Condensate on fins deteriorates the air-side performance of finned tube heat exchangers (FTHEs) under wet conditions. To enhance the thermal hydraulic performance of FTHEs, a new finned tube heat exchanger with a superhydrophilic–superhydrophobic stripe pattern (FTHE-SSSP) is proposed by combining the advantages of superhydrophilic and superhydrophobic stripe surfaces in condensation heat transfer. Twelve superhydrophilic–superhydrophobic stripe pattern surfaces were designed by varying the stripe angle α and stripe width W , and heat and mass transfer models of the FTHE-SSSPs were established. The effects of different stripe patterns on the air-side performance of the FTHE-SSSPs were investigated numerically, and stripe-patterned surfaces with optimal performance were determined. Moreover, the effectiveness of the proposed FTHE-SSSPs in enhancing heat transfer was compared and analysed with that of a hydrophilic FTHE. The results show that the heat transfer factor j h and mass transfer factor j m of the FTHE-SSSP are more sensitive to the variation parameters of the stripe pattern when the stripe angle α is 60° or the stripe width W is 1 mm. The optimal combination pattern of α and W , in which the stripe angle α is 60° and the stripe width W is 1 mm, has the optimal thermal performance, and compared with the hydrophilic FTHE, its j h -factor, j m -factor and thermal–hydraulic performance j h / f 1/3 are improved by an average of 20.83 %, 21.77 % and 22.17 %, respectively. The friction factor f is reduced by an average of 1.11 %, and the dehumidification capacity per fin area is improved by an average of 12.18 % at different inlet air velocity, indicating that it has better air-side performance.

Thermal Science and Engineering ProgressVol. 70
Lanzhou Jiaotong University (CN)
Affordable and clean energy
Openalex Percentile: Top 92%
Heat Transfer and Optimization
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