Non-destructive evaluation of material hardness using micromagnetic sensors and complex neural networks

Abstract Reliable non-destructive hardness measurement, such as using magnetic properties, is a critical requirement in industrial quality assurance and structural health monitoring, where destructive testing is impractical or economically infeasible. Despite its importance, extracting physically meaningful and predictive features from frequency-domain magnetic signals remains challenging, particularly in scenarios where annotated measurement data are scarce and expensive to obtain. In this study, the challenge of extracting physically meaningful features from limited data is addressed by proposing a complex-valued autoencoder. This architecture is designed to jointly encode magnitude and frequency information into a compact latent representation, thereby preserving phase-sensitive structural dependencies that are typically lost in standard approaches. The method was evaluated on a real-world dataset of high-strength alloys with sparse annotations. It is demonstrated that the proposed complex-valued representations yield significantly improved regression performance, characterized by lower prediction error and reduced variance compared to a classical real-valued baseline. These results indicate that leveraging the algebraic structure of complex-valued networks offers a superior approach for non-destructive testing in low-data regimes, enabling more stable and accurate industrial inspection systems.

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Publication Details

Journal
Applied Intelligence
Published
2026-01-01
DOI
https://doi.org/10.1007/s10489-026-07089-1
Primary Topic
Non-Destructive Testing Techniques
Type
article
Field-Weighted Citation Impact
0.00
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Non-destructive evaluation of material hardness using micromagnetic sensors and complex neural networks

David Orlando Salazar Torres, Andreas Schwung, Viktor Holstein, Diyar Altinses et al.
Applied Intelligence
Non-Destructive Testing Techniques
article

Non-destructive evaluation of material hardness using micromagnetic sensors and complex neural networks

David Orlando Salazar Torres, Andreas Schwung, Viktor Holstein, Diyar Altinses, Matthias Hermes
article en

Abstract

Abstract Reliable non-destructive hardness measurement, such as using magnetic properties, is a critical requirement in industrial quality assurance and structural health monitoring, where destructive testing is impractical or economically infeasible. Despite its importance, extracting physically meaningful and predictive features from frequency-domain magnetic signals remains challenging, particularly in scenarios where annotated measurement data are scarce and expensive to obtain. In this study, the challenge of extracting physically meaningful features from limited data is addressed by proposing a complex-valued autoencoder. This architecture is designed to jointly encode magnitude and frequency information into a compact latent representation, thereby preserving phase-sensitive structural dependencies that are typically lost in standard approaches. The method was evaluated on a real-world dataset of high-strength alloys with sparse annotations. It is demonstrated that the proposed complex-valued representations yield significantly improved regression performance, characterized by lower prediction error and reduced variance compared to a classical real-valued baseline. These results indicate that leveraging the algebraic structure of complex-valued networks offers a superior approach for non-destructive testing in low-data regimes, enabling more stable and accurate industrial inspection systems.

Applied IntelligenceVol. 56(1)
South Westphalia University of Applied Sciences (DE)
Industry, innovation and infrastructure
Openalex Percentile: Top 92%
Non-Destructive Testing Techniques
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