Research on the Properties of Clad Layers Applied to Biomass Shredding Tools

This paper investigates the applicability of plasma transferred arc (PTA) cladding for extending the service life of biomass shredder tools. The study evaluates the possibility of replacing Hardox 500 steel with a lower-cost structural steel S355J2 whose functional surfaces are modified by PTA cladding. Three commercially available powder fillers were examined: CoCrWNi (PL1), FeCoCrSi (PL2), and NiCrMoFeCuBSi (PL3). The quality and performance of the cladded layers were assessed through hardness measurements, microstructural analysis using SEM and EDX, and tribological testing focused on abrasive and adhesive wear at room temperature. The results showed that the PL1 cladding achieved the highest surface hardness, reaching up to 602 HV0.1, due to the presence of hard carbide phases. In contrast, the PL2 cladding exhibited the best resistance to abrasive wear, demonstrating the lowest mass loss for both as-deposited and machined surfaces. The PL3 cladding showed intermediate performance in terms of wear resistance. Overall, the findings indicate that PTA cladding using an FeCoCrSi-based filler on an S355J2 substrate represents a promising and cost-effective alternative to Hardox 500 for biomass shredder applications.