Carbon Filters Modified with Synthesized TiO2, Fe3O4 and CaO via Mechanical Milling for Methylene Blue Adsorption

Although carbon filters (CF) can exhibit limited adsorption/selectivity for certain emerging pollutants and operating conditions, incorporating carbon–metal-oxide composites provides a platform to study how surface chemistry, charge distribution and oxide dispersion influence adsorption behavior. This study investigates the incorporation of metal oxides (Fe3O4, TiO2 and CaO) into a commercial carbon filter via mechanical milling, focusing on fundamental changes in surface properties and methylene blue (MB) adsorption mechanisms. The synthesized oxides were characterized by X-ray diffraction and scanning electron microscopy, confirming crystalline structures with crystalline sizes between 11 and 23 nm. Composite filters with varying oxide contents (10–30 wt%) were evaluated for point of zero charge (PZC), surface charge distribution and methylene blue (MB) adsorption. The kinetic experiments were adjusted to pseudo-second order (PSO). Although the maximum adsorption capacity (2.75 mg·g−1 for CaO-modified filters) is lower than commercially activated carbons, this work clarifies how oxide type and dispersion control adsorption performance and interaction mechanisms. Langmuir and Freundlich models revealed monolayer adsorption with favorable dye-surface interactions. These models provide key insights into the role of oxide type and pH in the dye removal process.