Equivalent Elastic Modulus Study of a Novel Quadrangular Star-Shaped Zero Poisson’s Ratio Honeycomb Structure

This study proposes a novel four-pointed-star-shaped honeycomb structure having zero Poisson’s ratio, designed to overcome the stress concentration inherent in traditional point-to-point connected star-shaped honeycombs.By introducing a horizontal connecting wall at cell junctions, the new configuration achieves a more uniform stress distribution and enhanced structural stability. An analytical model for the in-plane equivalent elastic modulus was derived using homogenization theory and the energy method. The model, along with the structure’s zero Poisson’s ratio characteristic, was validated through finite element simulations and experimental compression tests. The simulations predicted an equivalent elastic modulus of 51.71 MPa (Y-direction) and 74.67 MPa (X-direction), which aligned closely with the experimental measurements of 56.61 MPa and 60.50 MPa, respectively. The experimental Poisson’s ratio was maintained near zero (v = 0.02). Parametric analysis further revealed that the in-plane equivalent elastic modulus decreases with increases in the wall angle, horizontal wall length, and wall thickness. This work demonstrates a successful structural optimization strategy that improves both mechanical performance and manufacturability for zero Poisson’s ratio honeycomb applications.