Study on surface hydrophobicity of silicone rubber insulator with grating structure based on nanosecond pulse laser processing

• In this paper, a grating structure is textured on the surface of silicone rubber by nanosecond pulse laser to improve the hydrophobicity of the surface of silicone rubber of composite insulator, and the influence of laser technological parameters on the grating microstructure and wetting performance was investigated. Moreover, the chemical elements and functional groups on the surface of silicone rubber before and after laser treatment were tested with an energy dispersive spectrometer and Fourier transform infrared spectroscope. The results show that after laser processing, the grating microstructure and micro/nano particles on the surface of silicone rubber raise the average roughness from 0.6537 μm to 2.5191 μm, which not only reduces the contact area between the droplet and silicone rubber, but also decreases the wettability. For different scanning line spacing, the contact angle initially increases and subsequently decreases as the scanning speed rises, reaching a maximum of 154.25°. Before and after the action of nanosecond laser, the elemental species on the surface of silicone rubber remain unchanged, but the overall content of carbon and oxygen elements increases, while that of silicon element declines. In summary, the gate microstructure prepared by nanosecond laser can effectively improve the hydrophobicity of the silicone rubber surface, thereby improving the performance of the composite insulator and extending its service life. As the insulation equipment of the power grid, the original contact angle of the silicone rubber of the main material of the composite insulator is about 110°, which does not meet the superhydrophobic standard. To improve the hydrophobicity, a biomimetic superhydrophobic structure, namely the grating micro/nano composite structure of rice leaf, was textured on silicone rubber surface using nanosecond pulsed laser, and the influence of laser technological parameters on the grating microstructure and wetting performance was investigated. Moreover, the chemical elements and functional groups on the surface of silicone rubber before and after laser treatment were tested with an energy dispersive spectrometer and Fourier transform infrared spectroscope. The results show that after laser processing, the grating microstructure and micro / nano particles on the surface of silicone rubber increase the average roughness from 0.6537 μm to 2.5191 μm, and the maximum contact angle is 154.25°. The elemental species on the surface of silicone rubber remain unchanged, but the overall content of carbon and oxygen elements increases, while that of silicon element declines. In summary, the grating microstructure prepared by nanosecond laser can effectively improve the hydrophobicity of the silicone rubber surface, thereby improving the performance of the composite insulator.

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Publication Details

Journal
Electric Power Systems Research
Published
2026-01-09
DOI
https://doi.org/10.1016/j.epsr.2026.112710
Primary Topic
Surface Modification and Superhydrophobicity
Type
article
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article

Study on surface hydrophobicity of silicone rubber insulator with grating structure based on nanosecond pulse laser processing

Yulin Wang, Wentao Jia, Yuyao Hu, Xingliang Jiang et al.
Electric Power Systems Research
Surface Modification and Superhydrophobicity
article

Study on surface hydrophobicity of silicone rubber insulator with grating structure based on nanosecond pulse laser processing

Yulin Wang, Wentao Jia, Yuyao Hu, Xingliang Jiang, Hui LIU, Fangbin Liu, Qiang Zhou
article en

Abstract

• In this paper, a grating structure is textured on the surface of silicone rubber by nanosecond pulse laser to improve the hydrophobicity of the surface of silicone rubber of composite insulator, and the influence of laser technological parameters on the grating microstructure and wetting performance was investigated. Moreover, the chemical elements and functional groups on the surface of silicone rubber before and after laser treatment were tested with an energy dispersive spectrometer and Fourier transform infrared spectroscope. The results show that after laser processing, the grating microstructure and micro/nano particles on the surface of silicone rubber raise the average roughness from 0.6537 μm to 2.5191 μm, which not only reduces the contact area between the droplet and silicone rubber, but also decreases the wettability. For different scanning line spacing, the contact angle initially increases and subsequently decreases as the scanning speed rises, reaching a maximum of 154.25°. Before and after the action of nanosecond laser, the elemental species on the surface of silicone rubber remain unchanged, but the overall content of carbon and oxygen elements increases, while that of silicon element declines. In summary, the gate microstructure prepared by nanosecond laser can effectively improve the hydrophobicity of the silicone rubber surface, thereby improving the performance of the composite insulator and extending its service life. As the insulation equipment of the power grid, the original contact angle of the silicone rubber of the main material of the composite insulator is about 110°, which does not meet the superhydrophobic standard. To improve the hydrophobicity, a biomimetic superhydrophobic structure, namely the grating micro/nano composite structure of rice leaf, was textured on silicone rubber surface using nanosecond pulsed laser, and the influence of laser technological parameters on the grating microstructure and wetting performance was investigated. Moreover, the chemical elements and functional groups on the surface of silicone rubber before and after laser treatment were tested with an energy dispersive spectrometer and Fourier transform infrared spectroscope. The results show that after laser processing, the grating microstructure and micro / nano particles on the surface of silicone rubber increase the average roughness from 0.6537 μm to 2.5191 μm, and the maximum contact angle is 154.25°. The elemental species on the surface of silicone rubber remain unchanged, but the overall content of carbon and oxygen elements increases, while that of silicon element declines. In summary, the grating microstructure prepared by nanosecond laser can effectively improve the hydrophobicity of the silicone rubber surface, thereby improving the performance of the composite insulator.

Electric Power Systems ResearchVol. 255
Shandong University of Technology (CN), Electric Power Research Institute (US), Chongqing University (CN), China Power Engineering Consulting Group (China) (CN)
Affordable and clean energy
Openalex Percentile: Top 91%
Surface Modification and Superhydrophobicity
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